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Chevrolet Aveo T200 (2003-2008)
General information
User manual
General information about the car
Vehicle Specifications
Completeness of the car
Options for completing power units
Technical liquids and filling volumes
Placement of the identification plate in the engine compartment
Location of signal lamps, switches and instruments
Instrument cluster
Speedometer
Temperature gauge, coolant
Breakers and switches
On/Off button and ignition switch
Car ignition and door key
Sound signal
Cigarette lighter and ashtrays
Cup holders, table and hooks
Rear view mirrors
Central dome light
Ventilation (solar) electric lux
Digital clock
Car radio
Ventilation and heating
Air conditioning system
Steering column with adjustable tilt angle
Front and rear seats
Front seat adjustment
Headrest height adjustment
Foldable rear seat back
Inflatable airbags
Door locks
Power window control
Tailgate (Hatchback)
Trunk lid (sedan body type)
Car bonnet
Car with automatic transmission automatic transmission
Automatic transmission control (automatic transmission)
Pulling off the car
Emergency mode automatic transmission
Recommendations for the operation of a car equipped with automatic transmission
Fuses, relays and lamps
Power unit
Engine repair 1.5L SOHC
1.5L SOHC Gasoline Engine Description
1.5L SOHC engine specifications
Motor tightening torques
Cylinder head device
Engine bottom device
Engine maintenance and repair
Removal and installation of a cover of the valvate mechanism
Removal and installation of a head of the block of cylinders
Removal and installation of a camshaft
Checking and adjusting the timing belt tension
Removing and installing timing belt
Engine oil pressure measurement
Removing and installing the oil pump
Removal and installation of the pallet of an oil crankcase of the engine
Removal and installation of the frame of the power unit
Removal and installation of the engine
Disassembly and assembly of the lower part of the engine
Cylinder head repair
Idle control system
Idling air flow control valve
Fuel system
Operating modes of the fuel supply system
Fuel system diagnostics
Removal and installation of the fuel tank
Removal and installation of the fuel pump
Removal and installation of the fuel filter
Removal and installation of the fuel manifold and injectors
Removal and installation of containers, fuel vapor recovery systems
Forced crankcase ventilation system
Control system
Manifold absolute pressure (MAP) sensor
Supply air temperature (IAT) sensor
Temperature sensor, coolant (ECT)
Engine oxygen sensor
Throttle Position (TP) Sensor
Knock sensor
Crankshaft Position Sensor (CKP)
Camshaft position sensor
Control unit (ECM)
Comprehensive diagnosis of engine components
Engine ignition system
Cooling system
Cooling system device
Coolant Removal
Removal, check and installation of the thermostat
Coolant pump
Radiator Cooling Fan Replacement
Removal and installation of a radiator
Transmission
Clutch
Clutch specifications
Removal and installation of clutch
Clutch pedal adjustment (hydraulic drive)
Clutch Release Torque Adjustment
Bleeding the hydraulic clutch
Removing the clutch pressure plate
Checking the clutch disc
Checking and installing the clutch pressure plate
Removal and installation of the clutch master cylinder
Removal and installation of the clutch slave cylinder
Disassembly and assembly of the clutch master cylinder
Disassembly and assembly of the clutch slave cylinder
Manual gearbox
Description of the car transmission
Checking the gearbox oil level
Five-speed manual transmission device (D16)
Gearshift mechanism drive
Adjustment of the mechanism of a gear change
Removal and installation of the gear lever
Removal and installation of the case of the mechanism of a gear change
Removing the gear lever drive
Replacing the wheel drive shaft seal
Removing and installing gearbox
Disassembly and assembly of manual transmission
Transmission drive (input) shaft
Driven (output) shaft of transmission
Disassembly and assembly of the differential
Assembly of the main transmission units
Automatic gearbox
AISIN automatic four-speed transmission
AISIN automatic box device
Automatic transmission control AISIN
Location of connectors automatic transmission AISIN
Drive shafts
Wheel drive with manual transmission
Removal and installation of a drive shaft of a forward wheel
Replacing the cover of the outer CV joint
Replacing the inner CV joint boot
Replacement of a cover of the external hinge
Replacing the CV joint with a transverse groove
Chassis
Front suspension
Front wheel suspension device
Removal and installation of a rack of the shock-absorber of a forward suspension bracket
Removing and installing the steering knuckle of the front suspension
Removal and installation of the front suspension arm
Removing and installing front suspension subframe
Dismantling and assembly of a nave of a forward wheel of a forward suspension bracket
Removal and installation of a spring of a forward suspension bracket
Rear suspension
Rear suspension device
Removal and installation of the rear suspension shock absorber
Removal and installation of rear suspension springs
Removal and installation of the rear suspension assembly
Removal and installation of a back nave with the bearing
Steering
Steering device
Removal and installation of the steering mechanism
Replacing the tie rod end on a car
Replacement of steering rods with an internal spherical joint
Removal and installation of the drive shaft gear with control valve
Removal and installation of the rack and pinion mechanism
Removal and installation of the pump of the amplifier of a steering
Removal and installation of a reservoir for hydraulic fluid
Removal and installation of a steering column
Brake system
General information about the brake system
Front brake caliper
Rear drum brakes
Brake Specifications
Checking the brake system
Checking the condition of the front brake discs
Removing air from the hydraulic brake system
Checking the Master Cylinder
Removal and installation of the main brake cylinder
Removing and installing the brake fluid reservoir
Removal and installation of restrictive valves
Repair of the main brake cylinder
Removal and installation of a vacuum hose
Removal and installation of the vacuum amplifier
Replacing the front brake pads
Removal and installation of a support of a forward disk brake
Removal and installation of a brake disk
Removal and installation of a guard of a brake disk
Front Disc Brake Caliper Repair
Checking the brake pads of the rear drum brakes
Rear brake adjustment
Replacing the rear brake pads
Removal and installation of the brake cylinder of a back drum brake
Removal and installation of a brake board of a back drum brake
Rear Brake Cylinder Repair
Parking brake adjustment
Anti-Lock Braking System
ABS operating modes
Description of the elements of the EMUT system
Removal and installation of ABS DBC7
Body
Exterior (external elements)
Bumpers and their lining
Removal and installation of doors
Removal and installation of a cowl
Rear part of the body
Body geometry and external clearances (sedan)
Body geometry and external clearances (hatchback)
Control dimensions of the openings of the windshield and rear window
Gaps between body parts
Interior (internal elements)
Safety precautions when repairing the interior of the cabin
Removal and installation of the instrument panel
Interior trim
Removal and installation of an upholstery of a ceiling
Front seats
Rear seats
General description and operation of the security system
Removal and installation of seat belts of forward seats
Removing and installing rear seat belts
General description and operation of the airbag system
Rotating airbag contact joint
Deactivating and removing airbags
Electrical equipment
Equipment and devices
Lighting and light signaling
Generator device CS-121D
The device and characteristics of the starter
Checking the generator charging system
Removal, check and installation of the generator
Removal, check and installation of a starter
General battery information
Wiring Harness Connectors
Location of wiring harnesses on the engine
Location of wiring harnesses in the engine compartment
Placement of wiring harnesses in the passenger compartment
Placement of harnesses in the middle part of the body
Location of harnesses in the trunk lid and luggage compartment
Connectors for electrical equipment elements and system control units
Electrical circuits
How to read wiring diagrams
Starting and charging system
Battery discharge prevention system
Idle control system
Fuel vapor removal system, instrument cluster and speed sensor
Fuel injection system
Fault indication
Coolant temperature gauge, tachometer and fuel gauge
Odometer, speedometer and warning lights
Indications (parking brake, seat belts and airbags, oil pressure)
Scheme of instruments and controls with a brightness control unit
Headlight beam height adjustment system
Front and rear fog lights
Position lights and license plate lights
Direction indicators and alarms
Stop and reversing lights
Alarm about open doors
Signal, cigarette lighter, socket
Immobilizer wiring diagram
Anti-theft system
Power window wiring diagram
Central locking
Brake system. Power supply, wheel speed sensors
Diagram of ABS and parking brake warning lights, limit switches
Air conditioning system
Audio system wiring diagram (without RDS)
Windshield wiper and washer I
Locating harnesses, connectors and ground points
Chevrolet Aveo T250 (2006-2011)
Manual
Driver's workplace
Dashboard
Instrument cluster
Description of the instrument panel
Light indicators on the instrument panel
Egnition lock
Car keys
Steering wheel
Paddle switches
Manual transmission (MT)
Automatic transmission (AKP)
Parking brake
Rear view mirrors
Front seats
Rear seats
Seat belts
Child seat attachment system (option)
Airbags
Salon equipment
Heating and ventilation system of the car interior
Climate control display
Climate control operation
RDS radio with CD player
Steering wheel audio control (option)
Audio System Specifications
Interior comfort elements
Door locks
Power window control
Trunk lid
Rear door of a hatchback car
Hood control
Location of fuses
Lighting devices
Vehicle characteristics
VIN code of the vehicle
Nameplate
Engine number
Gearbox identification number
Vehicle Specifications
Car chassis
Brake systems
Technical fluids and lubricants
Overall dimensions and weight of the vehicle
Table of standard tightening torques for threaded connections
Maintenance
Maintenance intervals between services
Vehicle inspection and system check
View of the engine compartment
Checking connections and seals
Checking the cooling system
Engine oil level control
Visual inspection of components and systems in the lower part of the car
Checking the oil level in the gearbox
Road test
Changing engine oil and oil filter
Checking and adjusting the brake fluid level
Checking the fluid level in the hydraulic power steering
Air filter replacement
Replacing spark plugs
Checking the V-ribbed belt for wear and damage
Checking and adjusting the timing belt tension on the 1.5L SOHC engine
Replacing the timing belt in the 1.5L SOHC engine
Replacing the Timing Belt on a 1.6L DOHC Engine
Notes on Adjusting the Automatic Timing Belt Tensioner
Locations for jacking
Service of brake systems
Adjustment of all 4 wheels of the car
Engine 1.5 SOHC
Engine repair
Description of the engine design
Engine specification 1.5 SOHC
Tightening torques for threaded connections
Cylinder head parts
Cylinder Block Parts
Maintenance and repair
Removal and installation of a cover of the valvate mechanism
Removing the cylinder head
Cleaning the cylinder head
Installing the cylinder head
Removing the camshaft
Installing the camshaft
Checking and adjusting the timing belt tension
Removing the timing belt
Installing the timing belt
System oil pressure measurement
Removing the oil pump
Oil pump installation
Removing the oil pan
Cleaning the oil pan
Installing the oil pan
Removal and installation of the frame of the power unit
Removing the engine
Engine installation
Dismantling of the block of cylinders
Checking the condition of parts
Assembly of the cylinder-piston group
Assembly of the crank mechanism
Selection of main bearing shells using a plastic gauge
Selection of connecting rod bearing shells using a plastic gauge
Dismantling of a head of the block of cylinders
Cylinder head inspection
Restoration of parts of the cylinder head
Cylinder head assembly
Fuel supply system
The principle of operation of the fuel system
Operating modes of the fuel supply system
Fuel system diagnostics
Removing the fuel tank
Fuel tank installation
Removing the fuel pump
Fuel pump installation
Removing the fuel filter
Fuel filter installation
Fuel manifold and injectors
Removing the fuel manifold and injectors
Installation of the fuel manifold and injectors
Evaporative Emission System
Forced crankcase ventilation system
Control system
Description of the idle control circuit
Diagnostic Instructions
Initial setting of idle system parameters
Removing the idle air control valve
Idle Air Control Valve Installation
Manifold absolute pressure sensor
Inlet air temperature sensor
Coolant temperature sensor (coolant)
Oxygen sensor (unleaded fuel only)
CO regulator (leaded fuel only)
Throttle position sensor (TP)
Throttle body
Knock sensor
Crankshaft Position Sensor (CKP)
Camshaft position sensor (CMP)
The engine control unit
Comprehensive component diagnostics
Ignition system
Checking the ignition system
Cooling system
Description of the cooling system
Expansion tank
Removing coolant and refilling the cooling system
Thermostat — removal, inspection and installation
Coolant pump
Radiator cooling fan
Radiator — removal and installation
Engine 1.6 DOHC
Engine repair
Engine Specifications 1.6 DOHC
Tightening torques for threaded connections
General description of the engine design
Removal and installation of the power unit
Timing belt
Notes on Adjusting the Automatic Timing Belt Tensioner
Dismantling of a head of the block of cylinders
Checking the degree of wear of the timing elements
Cylinder head assembly
Dismantling and assembly of the block of cylinders
Control system
Description of the operation of the elements of the engine management system
Location of elements of the engine management system
Tightening torques for threaded connections
Fuel supply system device
Fuel tank — removal and installation
Fuel injectors — removal and installation
Oil pan — removal and installation
Oil pump — removal and installation
Specifications of the cooling system
General description of the cooling system
Radiator — removal and installation
Coolant pump — removal and installation
Starter — removal and installation
Generator — removal and installation
Exhaust System - Disassembly and Assembly
Transmission
Clutch
General information about the clutch
Clutch pedal — removal and installation
Clutch pedal adjustment (hydraulic drive)
Clutch Release Torque Adjustment
Bleeding the hydraulic drive
Removal, check and installation of a pressure disk and a conducted disk
Removal and installation of the clutch master cylinder
Removal and installation of the clutch slave cylinder
Disassembly and assembly of the clutch master cylinder
Disassembly and assembly of the clutch slave cylinder
Manual gearbox
Description of the car transmission
Technical characteristics and application of various types of gearboxes
D16 manual transmission device
Support (housing) of gearbox shaft bearings
Gear shift mechanism
Checking the oil level in the manual transmission
Adjustment of the mechanism of a gear change
Removal and installation of the gear lever
Removal and installation of the case of the mechanism of a gear change
Removal and installation of the speedometer sensor with a drive
Removing the shift rod
Replacing the wheel drive shaft seal
Removing the manual transmission
Installation of a manual transmission
Disassembly of the manual transmission D16
Drive (input) shaft — disassembly and assembly
Driven (output) shaft — device
Driven (output) shaft — disassembly and assembly
Differential — device
Differential — disassembly and assembly
Differential bearing adjustment
Assembly of the main components of the gearbox
Automatic gearbox
Description automatic transmission AISIN
External elements of automatic transmission AISIN
Differential and oil pump automatic transmission AISIN
Removed casing and pan automatic transmission AISIN
Gearbox automatic transmission AISIN
Sizes of gear rings,automatic transmission AISIN
Automatic transmission control lever device AISIN
Electric connectors automatic transmission AISIN
Transmission control unit
Synchronization solenoid
Wheel drive
General description of the front drive axle
Front axle device
The device of the hinge of equal angular velocities (SHRUS)
Removing the front wheel drive shaft
Installing the front wheel drive shaft
Replacing the cover of the outer CV joint
Replacing the cover of the inner CV joint (for automatic transmission)
Replacing the cover of the outer hinge (for manual transmission)
Replacing the CV joint boot with a transverse groove
Chassis
Wheel suspension
Front suspension device
General description of the front suspension
Removal and installation of the stabilizer strut assembly with the steering knuckle
Removal and installation of a rotary fist
Removal and installation of the front suspension arm
Removal and installation of the front subframe
Disassembly and assembly of the front wheel hub
Removal and installation of a spring of a forward suspension bracket
Arrangement and description of the rear suspension
Removal and installation of the shock absorber
Removal and installation of rear suspension springs
Removal and installation of the rear suspension assembly
Removal and installation of a back nave with the bearing
Steering
Description of car steering
Vehicle steering elements
Steering gear diagram
Removal and installation of a steering wheel
Turn signal switch
Wiper switch
Ignition light
Forgotten key indicator
Removal and installation of the ignition lock
Removal and installation of a rotating contact joint (VKS)
Removal and installation of a tip of steering draft
Removal and installation of steering draft
Removal and installation of the steering mechanism
Adjustment of a backlash of gearing in the steering mechanism
Removal and installation of a steering column
Checking the oil level in the power steering
Bleeding the hydraulic system
Removal and installation of a broad tank
Removal and installation of the hydraulic pump
Brake system
General information about the brake system
Brake system device (without ABS)
Brake system device (with ABS)
Front Disc Brake Specifications
Replacing the front brake pads
Removal and installation of a brake caliper
Disassembly and assembly of the brake caliper
Replacement of brake discs
Specifications of the rear drum brake
Rear drum brake adjustment
Replacing the rear brake pads
Diagram of rear drum brake hydraulic cylinder
Parking brake lever
Parking brake cables
Parking brake adjustment
Master brake cylinder (GTZ) — removal and installation
Removal and installation of a broad tank
Dismantling and assembly of the main brake cylinder
Brake pedal — removal and installation
Vacuum booster — removal and installation
Removing air from the hydraulic brake system
Anti-Lock Braking System (ABS)
ABS System Components
Body
Exterior
Front fender liner
Front bumper
Radiator grille
Hood — removal and installation
Front fender
Front door — removal and installation
Front door adjustment
Trim panel, front door
External door lock handle
Interior door lock handle
Front door lock
Rear door — removal and installation
Rear door lock
Fuel tank filler cap
Luggage compartment lid — removal and installation
Luggage compartment lock
Rear bumper — removal and installation
Gaps between body parts
Body control measurements
Interior
Middle rack
A-pillar
Rear pillar
Decorative door sill
Floor console
Cup holder — removal and installation
Central deflectors
Glove box
Electronic clock on the dashboard
Instrument panel
Removal and installation of the instrument panel
Chevrolet Aveo T300 (2012-2018)
General information
Vehicle device
General information about the car
Passport data of the car
Car keys
Dashboard
Instrument cluster
On-board computer
Heating, air conditioning and ventilation
Ventilation system with manual control unit
Side door locks
Power windows doors
Trunk lid
Car trunk
Seat belts
Airbags
Front seat adjustment
Backseat
Use of child seats
Steering wheel adjustment
Rear view mirrors
Interior lighting
Sun visors
Salon storage boxes and ashtray
Hood opening
Gearbox control
Roof antenna
Roof rack
User manual
Safety regulations
Recommendations for car operation
Recommendations for traffic safety
Vehicle break-in
Vehicle operation during the warranty period
Preparing the car for departure
Refueling a car with gasoline
Using the jack
Towing a car
Main malfunctions
The engine will not start
Engine malfunctions
Devices for diagnostics of the engine management system
Codes of malfunctions of a control system of the engine
If the engine warning light does not come on
Diagnostics of the engine condition by the appearance of spark plugs
The car accelerates badly
Engine stalled while driving
Oil pressure dropped
Engine overheating
The battery does not charge
Starting the engine from external current sources
Electrical faults
There were extraneous knocks in the engine
There were extraneous knocks in the suspension and transmission
Vibration and bumps in the steering wheel
Problems with the brakes
Bleeding the brake system
Checking the brake system
Wheel puncture
Wheel replacement
Tubeless tire repair
Maintenance
General provisions for vehicle maintenance
Safety regulations
Wheel check
Checking the level and adding oil to the lubrication system
Checking the level and topping up the coolant
Checking the level and topping up the brake fluid in the reservoir of the brake system and clutch
Checking the level and topping up the working fluid in the power steering reservoir
Checking the level and adding fluid to the washer reservoir
Checking external lighting fixtures
Tightening torques for threaded connections
Tire pressure and technical fluids
Applicable lamps and spark plugs
Control dimensions of the body
Power unit
Engine
Engine design features
Cylinder compression check
Possible engine malfunctions, their causes and remedies
Removal and installation of mudguards and engine crankcase protection
Replacement of the left support of a suspension bracket of the power unit
Replacement of the right support of a suspension bracket of the power unit
Replacing the rear support suspension of the power unit
Setting the piston of the first cylinder to the TDC position
Replacing accessory drive belts
Replacement of the timing belt
Removal and installation of a flywheel or a driving disk of the hydrotransformer
Replacing the cylinder head cover gasket
Replacing the cylinder head gasket
Replacement of valve stem seals
Replacing the intake pipe gasket
Replacing the crankshaft seals
Replacing the oil sump seal
Replacing camshaft seals
Replacing the oil level guide seal
Valve clearance adjustment
Removal, troubleshooting and installation of camshafts
Lapping of valves
Removal and installation of the power unit
Lubrication system
Design features of the engine lubrication system
Changing engine oil and oil filter
Removal and installation of the oil pump
Removal and installation of the oil filter housing
Cleaning the crankcase ventilation system
Cooling system
Features of the design of the cooling system
Possible malfunctions of the cooling system, their causes and solutions
Checking the hoses and connections of the cooling system
Coolant replacement
Removal and installation of the electric fan of the radiator of the engine cooling system, complete with casing
Replacing the cooling system radiator
Removal and installation of a broad tank
Water pump replacement
Removal and installation of the thermostat
Supply system
Design features of the engine power system
Checking the pressure in the power system
Reducing the pressure in the power system
Replacing the air filter element
Removal and installation of the air filter and an air duct
Removal and installation of the fuel module
Replacing the fuel tank and its filler pipe
Replacing the fuel pressure pulsation compensator
Removal and installation of the fuel rail
Removing, checking and installing injectors
Removal and installation of the throttle assembly
Removing and installing the throttle control pedal
Features of the device of the fuel vapor recovery system
Removal and installation of an adsorber of system of catching of steams of fuel
Removing, checking and installing the adsorber purge valve
Exhaust system
Design features of the exhaust system
Replacement of pillows of a suspension bracket of system of release of the fulfilled gases
Replacement of the main and additional mufflers
Downpipe replacement
Removal and installation of the collector, replacement of its gasket
Removal and installation of thermal screens
Removing the thermal screens of the main and additional mufflers
Transmission
Clutch
Clutch Design Features
Possible clutch malfunctions, their causes and solutions
Checking the travel of the clutch release pedal
Bleeding the hydraulic clutch release
Replacing the working fluid in the hydraulic clutch release
Removal and installation of clutch
Replacement of the working cylinder of the clutch release actuator with the clutch release bearing
Clutch Master Cylinder Replacement
Replacement of the pipeline of a hydrodrive of deenergizing of coupling
Removal and installation of the clutch pedal
Manual gearbox
Mechanical box design features
Possible malfunctions of a manual transmission, their causes and solutions
Checking the level, topping up and changing the oil
Replacing mechanical box seals
Removal and installation of a mechanical box
Removal and installation of the scenes of the control lever of the mechanical box
Replacing the manual transmission control cables
Adjustment of a drive of management of a mechanical box
Automatic gearbox
Features of the design of the automatic box
Checking the level, topping up and replacing the working fluid
Replacing automatic transmission seals
Removal and installation of an automatic box
Removal and installation of the scenes of the selector control of the automatic transmission
Replacing the automatic transmission control cable
Adjustment of the automatic transmission control drive
Front wheel drives
Features of the design of the front wheel drives
Possible malfunctions of the front wheel drives, their causes and solutions
Checking the technical condition of the front wheel drives
Removal and installation of front wheel drives
Replacement of constant velocity joints
Chassis
Front suspension
Design features of the front suspension
Possible malfunctions of the front suspension, their causes and solutions
Checking the technical condition of the front suspension parts on the car
Removal and installation of a shock-absorber rack of a forward suspension bracket
Front suspension shock absorber repair
Replacing the upper support of the shock absorber strut of the front suspension
Front suspension ball joint replacement
Replacing the front suspension arm
Replacement parts of the stabilizer bar
Removal and installation of a rotary fist of a forward suspension bracket
Replacing the front hub bearing
Removal and installation of a cross-beam of a forward suspension bracket
Checking and adjusting wheel alignment
Rear suspension
Rear suspension design features
Possible malfunctions of the rear suspension, their causes and solutions
Checking the technical condition of the rear suspension parts on the car
Replacing the shock absorber rear suspension
Replacing the rear suspension spring
Replacing the rear wheel hub
Removal and installation of a beam of a back suspension bracket
Steering
Steering design features
Possible malfunctions of a steering, their reasons and ways of elimination
Inspection and testing of the steering on the car
Checking the free play (backlash) of the steering wheel
Removal and installation of a steering wheel
Removal and installation of a casing of a steering column
Removal and installation of a steering column
Replacing the outer tie rod end
Replacement of a protective cover of steering draft
Tie rod replacement
Bleeding the power steering system
Replacing the working fluid in the power steering system
Removal and installation of a reservoir of the hydraulic booster of a steering
Power steering pump replacement
Steering gear replacement
Brake system
Design features of the brake system
Possible malfunctions of the brake system, their causes and remedies
Checking the position of the brake pedal
Checking the tightness of the hydraulic drive of the brake system
Checking the degree of wear of brake pads, discs and drums
Checking the operation of the vacuum brake booster
Checking the parking brake
Bleeding the hydraulic drive of the brake system
Replacement of a brake liquid in a hydraulic drive of brakes
Replacing the reservoir of the main brake cylinder
Replacing the master brake cylinder
Replacing the vacuum brake booster
Replacing the vacuum pump
Replacement of brake hoses
Replacement of brake pipes
Removing and installing the brake pedal
Replacing the brake pads of the front wheel
Front wheel brake caliper replacement
Brake disc replacement
Removal and installation of a brake drum of a back wheel
Replacing the brake pads of the brake mechanism of the rear wheel
Replacing the working cylinder of the brake mechanism of the rear wheel
Parking brake actuator adjustment
Removal and installation of the parking brake lever
Replacing the parking brake cables
Body
Exterior
Body design features
Possible body defects, their causes and remedies
Removal and installation of a forward bumper
Removal and installation of a back bumper
Removal and installation of a forward fender liner
Removal and installation of the right back fender liner
Removal and installation of the left back fender liner
Removal and installation of a mudguard of a back wheel
Removal and installation of a forward wing
Removal and installation of a lattice of a box of an air inlet
Removal and installation of a noise isolation of a cowl
Removal and installation of a cowl
Removal, installation and adjustment of the lock of a cowl
Removal and installation of a drive of the lock of a cowl
Removal and installation of a cover of the hatch of a bulk pipe of a fuel tank
Removal and installation of the lock of a cover of the hatch of a bulk pipe of a fuel tank
Removal and installation of external rear-view mirrors
Replacing the windshield wiper blades
Replacing Windshield Wiper Arms
Removal and installation of a windscreen wiper trapezoid assembly with a gearmotor
Removal and installation of the shelf of fastening of the rechargeable battery
Interior
Removal and installation of a forward seat
Removal and installation of a back seat
Removal and installation of floor tunnel lining
Removal and installation of an internal rear-view mirror
Design features of the instrument panel
Removal and installation of glove boxes
Removal and installation of the lower decorative guard of the instrument panel
Removal and installation of decorative overlays of the panel of devices
Handrail Replacement
Replacing sun visors
Removal and installation of facings of salon
Removal and installation of facings of a luggage carrier
Doors and trunk
Removal and installation of an upholstery of a forward door
Front door glass replacement
Removal and installation of a window regulator of a forward door
Replacement of the internal handle of a drive of the lock of a forward door
Replacing the outside handle and front door lock switch
Replacing the front door lock
Replacing the front door opening limiter
Removal and installation of a forward door
Adjustment of a latch of the lock of a forward door
Removal and installation of an upholstery of a back door
Rear Sliding Glass Replacement
Rear door fixed glass replacement
Removal and installation of a window regulator of a back door
Replacing the inner handle of the tailgate lock actuator
Replacing the outer handle of the rear door lock
Replacing the rear door lock
Replacing the tailgate opening limiter
Removal and installation of a back door
Tailgate latch adjustment
Removal and installation of an upholstery of a cover of a luggage carrier
Removal, installation and adjustment of the trunk lid lock
Removal and installation of a decorative overlay of a cover of a luggage carrier
Removing and installing the trunk lid
Security systems
Design features of the passive safety system (SRS)
Removal and installation of the driver's airbag
Removal and installation of a pillow of safety of the forward passenger
Removal and installation of the contact ring of the driver's airbag
Removal and installation of forward seat belts
Removal and installation of back seat belts
Removal and installation of the electronic control unit for the passive safety system
Removing and installing driver airbag control unit
Removal and installation of the shock sensor
Removal and installation of the switch of a pillow of safety of the forward passenger
Design features of the anti-lock braking system (ABS)
Removal and installation of sensors of frequency of rotation of forward wheels
Removal and installation of sensors of frequency of rotation of back wheels
Electrical equipment
Engine electrics
Battery design features
Removing and installing the battery
Battery care and storage
Generator design features
Removal and installation of the generator
Generator repair
Starter design features
Removal and installation of a starter
Starter repair
Removal and installation of the block of coils of ignition
Replacement and maintenance of spark plugs
Features of the design of the engine management system
Removal and installation of the electronic engine control unit
Engine crankshaft position sensor
Position sensors exhaust A and intake B camshafts
Knock sensor
Combined mass flow and intake air temperature sensor
Absolute pressure (vacuum) sensor in the intake pipe
Control oxygen sensor
Diagnostic oxygen sensor
Coolant temperature sensor
Coolant temperature sensor on the water distributor
Equipment and devices
Features of the design of the electrical equipment of the car
Diagnostics of malfunctions of onboard electrical equipment
Location of fuses, fuse links and their replacement
Checking the ignition switch (lock)
Replacing the contact group of the ignition switch (lock)
Replacing the ignition switch (lock) cylinder
Removal and installation of the switch (lock) of ignition
Design features of lighting, light and sound signaling
Checking and adjusting the headlights
Replacing bulbs in the headlight
Replacing the side light bulb
Replacing taillight bulbs
Replacing the license plate light bulb
Replacement of a lamp of a plafond of illumination of salon
Trunk Light Bulb Replacement
Removal and installation of the block of management of electric equipment of a body
Headlight Replacement
Replacement of a lateral lantern of the index of turn
Rear light replacement
Replacement of an additional brake light
Replacing license plate lights
Removal and installation of a plafond of illumination of salon
Trunk Light Replacement
Replacing paddle shifters
Replacement of steering column switches assembly with connector
Replacing the headlight range control
Removal and installation of a sound signal
Removal and installation of the windshield wiper gearmotor
Removal and installation of a washer tank
Removal and installation of the washer pump
Replacing the central power window control unit
Replacing the power window switches for the right front and rear doors
Replacing the front door power window motor
Replacing the rear door power window motor
Replacing the joystick control exterior mirrors
Removal and installation of the electric motor of the radiator fan of the engine cooling system
Design features of the instrument cluster
Removal and installation of a combination of devices
Replacing the control unit for outdoor lighting and headlight range control
Hazard, central locking and passenger airbag switches
Removal and installation of the head unit of the audio system
Removing and installing speakers
Removing and installing the USB connector
Removal and installation of control units on a steering wheel
Removal and installation of the immobilizer control unit
Replacing the oil pressure warning light sensor
Replacing the fuel gauge sensor
Replacing the Parking Brake Warning Light Switch
Heating and air conditioning
Features of the heating system device
Features of the air conditioning system
Features of the device of the ventilation system
Safety regulations for the repair and maintenance of the air conditioning system
Removing refrigerant from the air conditioning system
Replacement of O-rings
Features of the operation of the air conditioning compressor
Removal and installation of the compressor of the conditioner
Replacing the air conditioner condenser
Replacing the filter element of the receiver-drier
Replacing the pressure sensor in the air conditioning system
Replacing the outside temperature sensor
Removal and installation of the control unit for the heating, air conditioning and ventilation system
Replacing the cabin air filter
Removal and installation of the heater electric fan resistor
Electrical circuits
Scheme 1 a. Consumers connected via the engine compartment mounting block
Scheme 1 b. Consumers connected via the engine compartment mounting block
Scheme 1 c. Consumers connected via the engine compartment mounting block
Scheme 1 d. Consumers connected through the engine compartment mounting block
Scheme 1 e. Consumers connected through the engine compartment mounting block
Scheme 1 e. Consumers connected through the engine compartment mounting block
Scheme 1 Consumers connected via the engine compartment mounting block
Scheme 1 h. Consumers connected via the engine compartment mounting block
Scheme 2 a. Consumers connected via the instrument panel mounting block
Scheme 2 b. Consumers connected via the instrument panel mounting block
Scheme 2 c. Consumers connected via the instrument panel mounting block
Scheme 2 d. Consumers connected through the instrument panel mounting block
Scheme 3. Anti-theft system
Scheme 4. Headlights
Scheme 5. Interior lighting
Scheme 6. Fog lights
Scheme 7. Illumination of the instrument panel
Scheme 8 a. Outdoor Lighting
Scheme 8 b. Outdoor Lighting
Scheme 8 c. Outdoor Lighting
Scheme 8 d. Outdoor lighting
Diagram 9. Ignition switch
Scheme 10. Power fuse block
Chevrolet Captiva 1 (2006-2018)
Manual
Before leaving
How to use this guide
Remote control
Seat adjustment
Headrest adjustment
Safety belt
Mirror adjustment
Steering wheel adjustment
Brief description of the dashboard
Outdoor Lighting
Washers and wipers
Climate control
Transmission
Vehicle start
Keys, doors and windows
Keys and locks
Open&Start system
Door locks
Central locking
Car door
Anti-theft alarm
Car immobilizer
Exterior mirrors
Interior mirrors
Electric windows
Heated rear window / defrost windshield
Sun visors
Roof ventilation hatch
Seats, protection systems
Seat head restraints
Front seats
Power Seat Adjustment (Driver's Seat Only)
Foldable seat back
Heated front seats
Folding the rear seatback
Adjustment of an inclination of a back seat of a back seat
Folding the rear seat forward (only on 7-seater models)
Folding the third row seats
Heated rear seats
Safety harnesses
Diagonal-waist safety belts
Using a seat belt during pregnancy
Airbag system — Precautions
Front airbag system
Side airbag system
Air curtain system for head protection
Airbag: switch
Child safety systems
Isofix child safety system
Top-tether child safety systems
Salon storage boxes
Places for luggage and cargo
Additional storage options
Vehicle loading information
Instruments and controls
Steering wheel adjustment
Steering wheel controls
Windshield wiper/washer
Rear window cleaner/washer
Headlight washers
Clock with digital display
Power outlets
Cigarette lighter and its socket
Portable ashtray
Speedometer, odometer and tachometer
Fuel level indicator
Engine coolant temperature gauge
Control indicators on the dashboard
Driver Information Center (DIC)
Information messages
On-board computer
Lighting system
External Lighting Controls
Automatic lighting control
High/low beam headlight switch
Signaling by flashing headlights
Manual headlight range adjustment
Emergency light signaling
Turn and lane change signals
Front fog lights
Rear fog lights
Dashboard backlight control
Interior lighting
Features of the lighting system
Information and entertainment
General information about the infotainment system
Overview of the infotainment system
Steering wheel remote controls
Infotainment system control
Radio control
Audio player control
Phone control
Navigation system
Safety Information
Elements of the navigation system
Basic operations
Navigation system main menu
Setting up the navigation system
Navigation system functions
Welcome to A-Navi system
Getting Started with the Navigation System
Destination selection — search
Finding a Destination by Address
Finding a Destination by Point of Interest
Selecting a destination from previous destinations
Selecting a point on the map as a destination
Finding a Destination by Coordinates
Selecting a destination in the address book
UK Postal Code
Escort to home address
Route planning
Route movement
Navigation program settings menu
Program errors and symbols of interest
Climate control
Heating and ventilation system
Temperature control knob
Air supply control handle
Air distribution switch knob
Air recirculation mode button
Air conditioner control
Automatic climate control
Manual climate control
Electronic climate control system
Ventilation grates
Air conditioner maintenance
Driving a car
Driving Information
Breaking in a new car
Ignition switch positions
Engine starting
Auto engine start/stop function
Car parking
Engine exhaust gases
Automatic transmission
Manual Transmission
Permanent all-wheel drive system
Brake mechanisms
Anti-lock braking system (ABS)
Parking brake
Motion control systems
Cruise control
Ultrasonic parking assistance
Rear view camera (RVC)
Fuel grades for gasoline engines
Fuel grades for diesel engines
Filling the fuel tank
Car care
Accessories and car upgrades
Car storage and disposal
Vehicle check
General view of the engine compartment
Engine oil
Transmission Fluids
Engine air filter
Engine coolant
Power steering fluid
Washer fluid
Brake fluid and clutch fluid
Accumulator battery
Diesel particulate filter
Replacement wiper blades
Lamp replacement
Fuses
Car instrument
Car wheels and tires
Tire repair kit
Changing tires on a car
Starting the engine from an additional battery
Towing a car
Car exterior care
Maintenance
Scheduled maintenance
Additional maintenance
Recommended Fluids and Lubricants
Vehicle identification
Vehicle technical data
Technical data of the engine and other components
Overall dimensions and weight characteristics of the car
Characteristics of standardized bolts
Maintenance and lubrication
Scheduled Maintenance Cards
Owner maintenance and inspections
Recommended fuels, lubricants and operating fluids
General repair instructions
Vehicle identification number
Engine number location
Body identification plate
Transmission Identification Plate Location
Vehicle lifting procedures
Engine 2.0 l (diesel)
Engine device
General specifications
Location of components in the engine compartment
Engine overhaul specifications
Air injection system
Intake/exhaust system
Timing Belt System
Engine Mount
Top of the engine
Bottom of engine
General description and operation of the engine
Troubleshooting
General engine diagnostics
Engine cleanliness and maintenance
Engine Diagnostic Methods
Oil pressure check
Initial ignition skip
Engine noise at startup
Engine does not start — crankshaft does not turn
Coolant leak
Fuel has entered the engine oil
Turbocharger malfunctions
Drive belt whine
Drive belt squeal
Drive belt howl
Drive Belt Rumble
Vibration drive belt
Drive belt slip
Excessive drive belt wear
Engine repair
Table of special tools
Decorative cover
Air filter filter element
Air injection system
Charge air cooler
Positive crankcase ventilation (PCV) valve and adapter
Auxiliary belt and tensioner
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head cover
Timing Belt System
Cylinder head and gasket
Engine oil filter and radiator
Oil pan
Oil filter
Crankshaft balancer
Oil pump
Engine base plate
Engine mount (right side)
Knot of a forward suspension bracket of a transmission with the main transfer assy
Knot of a back suspension bracket of a transmission with the main transfer assy
Removal and installation of the engine
Cylinder head repair
Cylinder Block Repair
Cooling system
Specifications of the cooling system
Location of cooling system components
Cooling system diagnostics
Draining and recharging the cooling system
Expansion tank
Electric fan of the cooling system assembly
Removal and installation of a radiator
Removal and installation of the thermostat
Removal and installation of the water pump
General description and operation of the cooling system
Engine electrical equipment
General description and operation of electrical equipment
Technical characteristics of electrical equipment
Schematic and wiring diagrams of starting and charging
Diagnostics of the electrical equipment of the engine
Battery test under load
Generator Output Test
Generator System Check
Starter noise
Removal and installation of the generator
Removal and installation of a starter
Battery pack and battery shelf
Disassembly and assembly of the starter
Disassembly and assembly of the generator
Control and power systems
General description and operation of engine management systems
Tightening torques for threaded connections
Dependence of resistance of sensors on temperature
Table of special tools
The electrical circuit of the controller of the engine management system
Blocks of electrical connectors
Location of components of engine management systems
Diagnostic system check
Symptoms of malfunctioning engine controls
Diagnostics of malfunctions of engine management systems
Definitions of types of diagnostic trouble codes
Diagnostic Trouble Codes (DTCs)
Fuel pumping
Visual Fuel Pressure Check (Low Pressure Line)
Fuel tank — removal and installation
Fuel pump assembly
Fuel level sensor
Fuel filter / Water sensor / Fuel temperature sensor
High pressure fuel supply lines
Fuel injection pump
Common rail
Common rail pressure sensor
Common Rail Regulator
Return fuel line assy
Removal and installation of the nozzle
Accelerator Pedal (APM)
Mass air flow sensor (MAF)
Electronic Throttle Control (ETC)
Camshaft position sensor (CMP)
Vacuum pump
Boost pressure sensor (T-MAP sensor)
Coolant temperature sensor (ETS)
Crankshaft position sensor (CKP)
Oil pressure sensor
Exhaust Gas Recirculation Vacuum Solenoid Valve
Exhaust Gas Recirculation (EGR)
Removal and installation of a turbocharger
Glow plug
Exhaust gas temperature sensor (EGT) 1
Exhaust gas temperature sensor (EGT) 2
Diesel Particulate Filter (DPF) Pressure Sensor
Diesel particulate filter (DPF)
ECM and bracket
Exhaust system
General description and operation of the exhaust system
Tightening torques for threaded connections
Arrangement of components of system of release of the fulfilled gases
Exhaust system troubleshooting
Catalytic converter — removal and installation
Silencer exhaust pipe — removal and installation
Front muffler — removal and installation
Rear muffler — removal and installation
Engine FAM II 2.4D
Engine device
General engine specifications
Location of components in the engine compartment
Engine overhaul specifications
Top of the engine
Bottom of engine
Air intake system
Engine suspension system
General description and operation of the engine
Troubleshooting
General engine diagnostics
Checking the engine oil level
Checking the engine oil and oil filter levels
Checking the accessory drive belt
Checking spark plugs
Checking the air filter and fuel system
Engine Diagnostic Methods
Compression pressure test
Oil pressure check
Oil Leak Diagnosis
Crankcase ventilation system — inspection and diagnostics
Initial ignition skip
Engine noise at startup
Engine does not start — crankshaft does not turn
Coolant entered the combustion chamber
Coolant has entered the engine oil
Diagnosis of the drive belt for the presence of a whistling sound during operation
Diagnosis of the drive belt for the presence of a squealing sound during operation
Diagnostics of the drive belt for the presence of a whining sound during operation
Diagnostics of the drive belt for the presence of a rumbling sound during operation
Diagnosis of the drive belt for vibration
Drive Belt Slip Diagnosis
Drive Belt Diagnosis for Excessive Wear
Engine repair
Table of special tools
Air cleaner assembly
Air filter element
Cylinder head cover
Accessory drive belt
Cylinder head and gasket
Camshafts
Checking and adjusting the tension of the timing belt
The drive belt of the gas distribution mechanism
Oil pan
Oil pump
Engine mount (right side)
Gearbox suspension assembly with final drive (left side)
Knot of a forward suspension bracket of a transmission with the main transfer assy
Knot of a back suspension bracket of a transmission with the main transfer assy
Intake manifold
An exhaust manifold
Camshaft Gears
Rear cover of the gas distribution mechanism drive belt
Removal and installation of the engine
Knot of the balance weight of a cranked shaft assy
Pistons and connecting rods
Cylinder head and valve train parts
Crankshaft — disassembly and assembly
Main and connecting rod bearings — calibrated plastic wire
Cooling system
General description and operation of the cooling system
Specifications of the cooling system
Heat sink and fan location
Water pump and thermostat location
Cooling system diagnostics
Draining and recharging the cooling system
Removal and installation of the thermostat
Coolant pump; Water pump
Electric fan of the cooling system assembly
Removal and installation of a broad tank
Removal and installation of a radiator
Engine electrical equipment
General description and operation of the system
Technical characteristics of the electrical equipment of the engine
Schematic and wiring diagrams of starting and charging
Diagnostics of the electrical equipment of the engine
Starter noise
Battery test under load
Generator Output Test
Checking Generator Systems
Removal and installation of the generator
Removal and installation of a starter
Battery pack and battery shelf
Disassembly and assembly of the starter
Disassembly and assembly of the generator
Control and power systems
General description and operation of the engine management system
Strategy Based Fault Diagnosis
General terms of the on-board diagnostic system
Tightening torques for threaded connections
Dependence of resistance of sensors on temperature
Table of special tools
The electrical circuit of the controller of the engine management system
Blocks of electrical connectors
Location of components of engine management systems
Diagnostics of the engine management system
Fuel system diagnostics
Definitions of types of diagnostic trouble codes
Diagnostic Trouble Codes DTC (beginning)
Diagnostic Trouble Codes (DTCs) (end)
Diagnostics of signs of malfunctions of the engine management system
Relieving pressure in the fuel supply system
Fuel pressure check
Removal and installation of the fuel tank
Fuel pump assembly
Fuel level sensor
Fuel filter
Fuel rail and injectors
Coolant temperature sensor (ECT)
Electronic throttle body
Control oxygen sensor (with electric heater)
Diagnostic oxygen sensor (with electric heater)
Accelerator Pedal (APM)
Intake Air Temperature (IAT) Sensor
Manifold absolute pressure (MAP) sensor
Exhaust gas recirculation (EGR) valve
Exhaust Gas Recirculation (EGR) Valve Adapter and Inner Crankcase Ventilation Pipe
Knock sensor
Gasoline vapor recovery system (EVAP) adsorber assembly
EVAP adsorber purge solenoid valve
Evaporative Emission System (EVAP) canister filter
Pipe of system of catching of vapors of gasoline (SUPS) assy
Crankshaft position sensor (CKP)
Camshaft Position Sensor (CMP)
Direct Ignition System (DIS)
Engine Electronic Control System (ECM) Controller
Exhaust system
General description and operation of the exhaust system
Tightening torques for threaded connections
Arrangement of components of system of release of the fulfilled gases
Diagnosis of the exhaust system
Catalytic converter
Silencer intake pipe
Underbody Catalytic Converter (UCC)
Front muffler — removal and installation
Rear muffler — removal and installation
Engine HFV6 3.2L
Engine device
General engine specifications
Location of components in the engine compartment
General engine data
Engine overhaul specifications
Cylinder head cover assy
Cylinder head assembly
Inlet manifold assy
Front engine cover
Camshaft Drive Chain Components
Engine block assembly
Components of the connecting rod and piston group
Oil pan assembly
Air intake system
Engine suspension system
Troubleshooting
General engine diagnostics
Checking the engine oil level
Checking the engine oil and oil filter levels
Checking the accessory drive belt
Checking spark plugs
Checking the air filter and fuel system
Engine Diagnostic Methods
Compression pressure test
Oil pressure check
Oil Leak Diagnosis
Crankcase ventilation system — inspection and diagnostics
Initial ignition skip
Engine noise on start-up lasting only a few seconds
Engine does not start — crankshaft does not turn
Coolant entered the combustion chamber
Coolant has entered the engine oil
Diagnosis of the drive belt for the presence of a whistling sound during operation
Diagnosis of the drive belt for the presence of a squealing sound during operation
Diagnostics of the drive belt for the presence of a whining sound during operation
Diagnostics of the drive belt for the presence of a rumbling sound during operation.
Diagnosis of the drive belt for vibration
Drive Belt Slip Diagnosis
Drive Belt Diagnosis for Excessive Wear
Engine repair
Table of special tools
Decorative engine cover
Air cleaner assembly
Air filter element
Accessory drive belt
Accessory drive belt idler pulley
Accessory Drive Belt Tensioner Assembly
Upper intake manifold
Inlet manifold assy
Exhaust manifold assy
Cylinder head cover
Crankshaft pulley
Front cover assembly
Camshaft Drive Chain Components
Oil pump assembly
Camshaft Control Actuator Assembly (HMA Engine)
Replacing the valve timing actuator — row 2 (left side), exhaust
Replacing the valve timing actuator — row 1 (right side), exhaust
Replacing the valve timing actuator — row 2 (left side), inlet
Replacing the valve timing actuator — row 1 (right side), inlet
Camshaft
Removal and installation of a rocker arm
Stationary hydraulic valve clearance compensator
Cylinder head assembly
Engine mount (right side)
Gearbox suspension assembly with final drive (left side)
Knot of a forward suspension bracket of a transmission with the main transfer assy
Knot of a back suspension bracket of a transmission with the main transfer assy
Removal and installation of the engine
Oil pan assembly
Drive disk assembly
Rear oil seal and crankshaft gasket assembly
Connecting rod and piston groups assy
Dismantling and assembly of the block of cylinders
Repair of the cylinder head and valve mechanism
Crankshaft and main bearings
Cooling system
General description and operation of the cooling system
Specifications of the cooling system
Location of cooling system components
Cooling system diagnostics
Draining and recharging the cooling system
Removal and installation of the thermostat
Removal and installation of the water pump
Water outlet
Cooling system fan
Expansion tank
Removal and installation of a radiator
Engine electrical equipment
General description and operation of the engine electrical equipment
Technical characteristics of the electrical equipment of the engine
Schematic and wiring diagrams of starting and charging
Diagnostics of the electrical equipment of the engine
Starter noise
Battery test under load
Generator Output Test
Checking Generator Systems
Removal and installation of the generator
Removal and installation of a starter
Battery pack and battery shelf
Disassembly and assembly of the starter
Disassembly and assembly of the generator
Control and power systems
General description and operation of the engine management system
Description of the fuel system
List of data displayed by the scan tool
Tightening torques for threaded connections
Table of special tools
ECM Wiring Diagram
Blocks of electrical connectors
Location of components of engine management systems
Diagnostic Trouble Code (DTC) Type Definitions
Diagnostic Trouble Codes (DTCs)
Diagnostics of signs of malfunctions of the engine management system
Relieving pressure in the fuel supply system
Fuel pressure check
Fuel tank — removal and installation
Fuel pump assembly
Fuel level sensor
Fuel filter
Fuel Rail Assembly
Ignition coil
Spark plug
Throttle body assembly
Solenoid valve for changing the geometry of the intake manifold
Mass air flow sensor (MAF) assy
Knock sensor
Camshaft position control solenoid
Camshaft position sensor
Crankshaft position sensor
Coolant temperature sensor
Engine oil pressure sensor
EVAP adsorber purge solenoid valve
Gasoline vapor recovery system (EVAP) adsorber assembly
Evaporative Emission System (EVAP) canister filter
Pipe of system of catching of vapors of gasoline (SUPS) assy
Oxygen sensor (with electric heater)
Accelerator Pedal (APM)
Engine Electronic Control System (ECM) Controller
Exhaust system
General description and operation of the exhaust system
Tightening torques for threaded connections
Arrangement of components of system of release of the fulfilled gases
Diagnosis of the exhaust system
Catalytic converter
Silencer intake pipe
Underbody Catalytic Converter (UCC)
Front muffler
Rear silencer
Transmission
Front drive axle
Specifications of the front axle
Table of special tools
Location of front axle components
Drive axle assembly
Outer Hinge Cover
Inner hinge guard
Rear drive axle
General description and operation of the rear drive axle
Specifications of the rear axle
Table of special tools
Rear Drive Unit (RDM) Schematic
Arrangement of rear axle components
Diagnosis of malfunctions of the rear drive axle
Diagnostic Trouble Codes (DTCs)
Cardan shaft — removal and installation
Wheel drive shaft — removal and installation
Rear drive unit — removal and installation
Wheel drive shaft — repair
Rear drive unit — repair
Automatic gearbox - device
General description and operation of the automatic transmission
Specifications for automatic transmission
Schematic diagrams of an automatic transmission
Gear shift mechanism
Automatic transmission components
Oil pump and inertia brake 2nd gear (B1), brake 2nd gear (B2)
2nd Inertia Brake (B1), 2nd Brake Hub (B2) and No. 1 Overrunning Clutch (F1)
Rear crankcase and brake B5
Forward Clutch (C1) and Direct Clutch (C2)
Planetary gear assembly
1st &Reverse Brake (B3) and Freewheel No. 2 (F2)
Underdrive clutch (C3)
Underdrive brake (B4)
Rear planetary reduction gear assembly
Complete valve block
Specifications for cages and bearings
Automatic gearbox - service
Table of special tools
Automatic transmission diagnostics
Diagnostic Trouble Codes (DTCs)
Procedure for checking the fluid level of the gearbox with the main gear assembly
Change of working liquid of a transmission with the main transfer in gathering
Shift cable adjustment
Shift control cable
Shift Control Lever Assy
Shift control handle
Gearbox range switch
Automatic transmission range switch adjustment
Input shaft speed sensor
Output shaft speed sensor
Gearbox controller
Pipeline oil cooler assy
Oil cooler pipeline seals
The left bracket of a suspension bracket of a transmission with the final drive assy
Gearbox with final drive assembly
Automatic gearbox - repair
Disassembly of the main assembly of the automatic transmission
Assembling the main assembly of the automatic transmission
Disassembly of the oil pump and inertia brake 2nd gear (B1), brake 2nd gear (B2)
Checking the 2nd gear inertia brake (B1) and 2nd gear brake (B2)
Checking the oil pump bushing
Oil pump assembly
Assembling the 2nd Inertia Brake (B1) and 2nd Gear Brake (B2)
2nd Inertia Brake Hub Disassembly (B1), 2nd Brake Hub (B2), and Freewheel #1 (F1)
2nd Inertia Brake Hub Assembly (B1), 2nd Brake Hub (B2), and Freewheel #1 (F1)
Dismantling the rear crankcase
B5 brake disassembly
Brake test B5
Assembling the B5 brake and rear crankcase
Forward Clutch (C1) and Direct Drive (C2) Disassembly
Checking the forward clutch (C1) and direct clutch (C2)
Forward Clutch (C1) and Direct Clutch Assembly (C2)
Checking the planetary gear assembly
Disassembly of the epicyclic gear of the front planetary gear set
Assembling the epicyclic gear of the front planetary gear set
Freewheel Operation Test #2 (F2)
Underdrive Clutch Disassembly (C3)
Checking the underdrive clutch (C3)
Underdrive Clutch Assembly (C3)
Underdrive piston disassembly (B4)
Downshift Brake Piston Assembly (B4)
Valve block disassembly
Checking the valve block
Complete valve block
Manual gearbox - device
General description and operation of a manual transmission
Tightening torques for threaded connections
Table of special tools
Diagnostics of malfunctions of mechanical transmission
Diagnosis of signs of malfunctions of a mechanical transmission
Clutch Housing Components
Components of a case of a transmission with the final drive assy
Shaft Assembly and Shift Fork
Gearbox Shaft Components
Shift Shaft Components
Differential Drive Components
Gear shift control
Manual gearbox - service and repair
Transmission Fluid Check Procedure
Changing the transmission fluid
Gear lever housing
Shift control cable
Shift cable adjustment
Gearbox with final drive assembly
Disassembly of the main mechanical transmission assembly
Disassembly of the shift shaft
Dismantling the intermediate shaft
Disassembly of the input shaft
Dismantling the output shaft
Cleaning and checking the clutch housing and transaxle housing assembly
Cleaning and checking gears
Cleaning and checking thrust washer and bearing
Cleaning and checking the synchronizer
Cleaning and checking the shift fork
Secondary shaft assy
Primary shaft assembly
Intermediate shaft assembly
Shaft of a gear change assy
Assembling the main mechanical transmission assembly
Gasket Adjustment Procedures
Clutch
General description and operation of the clutch
Tightening torques for threaded connections
Clutch Troubleshooting
Hydraulic Clutch Components
Clutch pedal — removal and installation
Clutch position sensor
Removal of air from the hydraulic clutch
Pressure plate and clutch plate (FAM II 2.4D)
Pressure plate and clutch plate (2.0S Diesel or HFV6 3.2L)
Clutch Master Cylinder Assembly
Concentric working cylinder
Clutch master cylinder — disassembly and assembly
Transfer case
General description and operation of the transfer case
Transfer case specifications
Table of special tools
Transfer case troubleshooting
Location of transfer box components
Transfer case fluid change
Transfer case — removal and installation
Transfer case disassembly
Disassembly of the crankcase rear output drive
Dismantling the intermediate drive shaft
Cleaning and checking the transfer case
Cleaning and checking the rear output drive housing
Cleaning and checking the input and output shaft
Replacing the right input shaft seal
Replacing the left input shaft seal
Replacing the intermediate shaft seal of the front drive axle
Assembly of the intermediate drive shaft
Rear output drive housing assembly
Transfer case assembly
Chassis
Car suspension
Suspension Diagnostics
Adjustment of wheel mounting angles
General description and operation of the front suspension
The moments of an inhaling of carving connections of a forward suspension bracket
Diagnosis of malfunctions of the front shock absorber
Location of front suspension components
Telescopic front suspension strut
Front stabilizer bar
Front suspension arm
Steering knuckle, front wheel hub
Frame, front suspension stabilizer bar
Front Suspension Arm Ball Joint
Telescopic rack of a forward suspension bracket assy
General description and operation of the rear suspension
The moments of an inhaling of carving connections of a back suspension bracket
Rear Suspension Diagnosis
Location of rear suspension components
Wheel Bearing/Hub — Rear
Rear suspension support
Rear suspension knuckle
Upper arm rear suspension
Lower arm rear suspension
Rear stabilizer bar
Rear stabilizer bar insulator
Connecting link of the stabilizer bar of the rear suspension
Rear shock absorber
Rear coil spring/insulators
Trailing arm rear suspension
Trailing arm bracket
Spring travel buffer
Rear suspension toe lever
General description and operation of tires and wheels
Tire size and air pressure
Diagnosis of wheel failures
Removal and installation of a wheel
Wheel balancing without dismantling from the car
Wheel and tire repair
Brake system
Specifications of hydraulic brake system
Brake Warning Light Circuit
Diagnostics of the hydraulic brake system
Bleeding the Hydraulic Brake System (Manual)
Rear wheel brake hose
Front wheel brake hose
Stoplight switch
Brake pedal — removal and installation
General description and operation of the master brake cylinder
Master cylinder assembly — removal and installation
Brake fluid reservoir
General description and operation of the vacuum amplifier
Vacuum hose — removal and installation
Vacuum booster assembly
General description and operation of the front brakes
Front brake specifications
Front brake troubleshooting
Front brake pads — removal and installation
Front caliper — removal and installation
Front caliper bracket
Front rotor, brake disc
Front mudguard, brake shield
General description and operation of the rear brakes
Rear brake specifications
Rear brake troubleshooting
Rear brake pads — removal and installation
Rear caliper — removal and installation
Rear caliper bracket
Rear rotor, brake disc
Rear hub and parking brake shoe/shield
General description and operation of the ABS system
Specifications of the ABS system
Principal and wiring diagrams of the ABS system
Location of ABS system components
Diagnosis of faults in the ABS system
ABS Diagnostic Trouble Codes
ABS Maintenance Precautions
ABS brake controller
Brake modulator assembly
Front wheel speed sensor
Rear wheel speed sensor
ESP switch/DSC switch
Yaw rate sensor
General description and operation of the parking brake system
Parking brake adjustment — rear disc brakes
Parking brake warning light switch
Parking brake lever
Parking brake cable
Steering
General Description of Power Steering
Steering Troubleshooting
Bleeding the power steering system
Checking the level and topping up the liquid
Liquid tank — removal and installation
Hoses and tubes (2.4 petrol)
Hoses and pipes (2.0 diesel)
Hoses and tubes (3.2 V6 petrol)
General description and operation of the steering pump
Power Steering Pump Diagnosis
Pump assembly (engine 2.4 gasoline)
Pump assembly (engine 2.0 diesel)
Pump assembly (engine 3.2 petrol)
General description and operation of the steering mechanism
Steering Gear Specifications
Power steering diagnostics
Diagnostic codes of steering gear malfunctions
Rack and pinion steering assembly
External transverse steering rod
Steering boot
Checking the rectilinear position of the steered wheels
Intermediate shaft, hinge and front panel seal
Hydraulic Cylinder Piping
Variable Speed Dependent Power Steering (SSPS) Power Steering Controller
General description and operation of the steering column
Steering column troubleshooting
Steering column cover
Lever and turn signal/headlight switch
Wiper/cruise control lever and switch
Steering wheel — removal and installation
Keyhole lamp — removal and installation
Ignition lock — removal and installation
Ignition lock cylinder — removal and installation
Steering Angle Sensor
Steering column — removal and installation
Body
Heating and ventilation
General description and operation of the heating and ventilation system
Principal and wiring diagrams of heating and ventilation
Diagnosis of malfunctions of the heating system
Control unit — removal and installation
Electric fan of the heating system
High fan speed relay
Heating fan resistor
Heater Hoses
Heater core
Air conditioning (manual)
General description and operation of the air conditioning system
Specifications of the air conditioning system
Principal and wiring diagrams of the air conditioning system
Diagnosis of malfunctions of the air conditioning system
General Air Conditioning Maintenance Procedures
A/C pressure sensor
A/C compressor relay
Air filter
Air conditioning expansion valve
Air conditioning unit — removal and installation
High pressure air conditioning piping
Heater core — removal and installation
Thermistor — removal and installation
Evaporator core — removal and installation
Air conditioning suction hose assembly
Air conditioning compressor — removal and installation
Air conditioner condenser — removal and installation
SP17 Compressor Component Location
Overhaul of the air conditioning compressor SP17
Air conditioning (automatic)
General description and operation of the SP17 air conditioning system
Principal and wiring diagrams of the air conditioning system
General diagnostics of the air conditioner
Air Conditioner Diagnostic Trouble Codes
General Air Conditioning Maintenance Procedures
Automatic temperature control unit
Air intake damper motor
Electric motor of the mode flap drive
Motorized temperature control damper
Air conditioner duct sensor
Outdoor temperature sensor
Sun light sensor
High fan speed relay
Air conditioner power module
Seat belts
General description and operation of seat belts
Schematic and wiring diagrams of seat belts
Driver's Seat Belt Alarm Malfunction
Three-point front seat belt with emergency locking retractor (ELR)
Front seat belt height adjuster
Three-point rear seat belt with emergency locking retractor (ELR)
Second 3-point rear seat belt with emergency locking retractor (ELR)
Front seat belt buckle with tensioner
Left and center locking or seat belt for rear seat (folding seat)
Left and center seat belt buckle for rear seat (double folding seat)
Right seat belt buckle for rear seat (folding seat)
Second seat belt buckle for rear seat
Right Seat Belt Buckle for Rear Seat (Double Folding Seat)
Airbags
General description and operation of airbags
Technical characteristics of airbags
Electrical diagram of the airbag system
Location of Airbag System Components (SIR)
Diagnosis using the diagnostic tool
Checking the integrity of the sensor and diagnostic module (SDM)
Diagnostic Trouble Codes (DTCs)
Safety rules for the maintenance of airbags
Sensor and Diagnostic Module (SDM)
Driver Airbag Module
Clock spring — removal and installation
Passenger Airbag Module
The airbag module of the longitudinal roof beam
Side airbag sensor
Deployment of the airbag module (inside the vehicle)
Deployment of the airbag module (outside the vehicle)
How to Dispose of a Deployed Airbag Module
Repair of the wiring of the inflatable airbag system
Car seat
General description and operation of the seats
Schematic and wiring diagrams of electric seats
Electric force diagnostics
Front seat — removal and installation
Front seat back
Front seat cushion
Front seat base
Power Driver Seat Shift Assembly
Seat tilt lever
Lumbar support handle
Height adjustment lever
Front seat trim
Seat headrest — removal and installation
Rear seat — removal and installation
Rear seat upholstery
Rear seat back
Rear third row seat
Heated carpet switch
Mat heating — removal and installation
Interior (internal elements)
General description of interior decoration
Decorative windshield molding
B-pillar lower decorative molding
B-pillar upper decorative molding
Rear quarter glass decorative molding
Threshold front side door
Threshold rear side door
Rear floor panel extension
Floor console — removal and installation
Floor carpet
Stowage tray in rear compartment
Rear wheel arch trim panel
Driver's knee buffer
Interior rear view mirror
Exterior (external elements)
Elimination of water leakage
Diagnosis and elimination of wind noise
Squeaks and rattles of the body
General description and operation of mirrors and glasses
Principal schemes for heating windows and mirrors
Diagnosis of electrical windows and mirrors
Windshield — removal and installation
Tailgate glass
Rear quarter glass
Repair of lines of a grid of heating of glass of a back folding door
Repair of the lead wire in the tailgate glass heating braid
Front door glass
Rear door glass
Exterior mirrors
Exterior rear view mirror glass
General description of the exterior finish
Rear overlay glass frame front side door
Roof molding — removal and installation
Threshold panel molding
Mudguards — removal and installation
Wheel opening molding in the front fender
Rear wheel molding
Lower molding front side door
Lower molding rear side door
General description of the lower part of the body
Checking the installation angles (wheels). Alignment (adjustment) check
Engine mudguards
General description of bumpers and cladding
Schematic diagram of the parking aid system
Diagnosis of the parking aid system
Front bumper cover
Front bumper energy absorber
Front bumper impact bar
Rear bumper cover
Rear bumper impact bar
Rear Obstacle Warning Unit
Rear Obstacle Warning Controller
Rear Obstacle Warning Sensor
General description of the front part of the body
Front end maintenance and lubrication
Air intake grille panel sealing strip
Air intake grille panel
Hood — removal and installation
Hood hinges — removal and installation
Hood pillars — removal and installation
Main hood latch support
Hood lock cable
Bonnet insulation — removal and installation
Radiator grille — removal and installation
Radiator grille guide
Facing of a forward wheel arch
Front fender — removal and installation
Front engine shield
Front fender insulation
General description of the rear
Filler cap
Rear wheel arch lining
Doors and windows
General description and operation of doors
Schematic diagrams of locks and power windows
Diagnosis of locks and power windows
Window outer sealing strip
Front window trim
Rear window trim
Front door groove
Rear door groove
Door seal
Front door glass seal
Rear door glass seal
Front door opening seal
Rear door opening seal
Front door upholstery panel
Rear door upholstery panel
Splash guard door
Door lock retainer
Door lock latch adjustment
Front door lock
External front door handle
Tailgate outside handle
Door lock cylinder
Electric window lifter control
Door assembly — removal and installation
Front glass holder
Rear window holder
Lock of the open position of the door
Lower door seal
General description of the roof and hatch
Schematic diagrams of the electric sunroof
Sunroof Troubleshooting
Electric sunroof
Shaped upholstery headlining
Sun visors with vanity mirror
Auxiliary handrails for the passenger
Power sunroof control switch
Rear folding door
Tailgate pillar
Latch of the rear folding door
Tailgate Latch Retainer
Tailgate outside handle
Rear folding door seal
Upper decorative molding of the glass of the rear folding door
Side decorative molding of the glass of the rear folding door
Tailgate lower trim
Tailgate glass pillar
Tailgate glass latch
Rear folding door trim
Upper trim for tailgate
Electrical equipment
Equipment and devices
Electricity distribution scheme
Location and purpose of the fuses
Laying wiring harnesses
Diagnosis of electrical wiring faults
Wiring diagram of the audio signal
Diagnosis of malfunctions of a sound signal
Dual audio signal devices
General description and operation of the instrument panel
Principal and wiring diagrams of the instrument panel
Diagnostics of malfunctions of the panel of devices
Dashboard Diagnostic Trouble Codes
Cigarette lighter socket — removal and installation
Rack opening for the steering column in the dashboard
Ventilation nozzles in the instrument panel
Instrument panel compartment
Digital clock — removal and installation
Instrument cluster — removal and installation
Instrument cluster illumination/headlight adjustment/mirror control switch
Driver Information Center
Lower instrument panel compartment
Dashboard — removal and installation
General description and operation of the audio system
Schematic and wiring diagrams of the audio system
Diagnostics of malfunctions of the audio system
Removal and installation of the audio system
Remote control of the audio system
Door speakers — removal and installation
Central speaker on dashboard
Side Window Antenna Unit
General description and operation of the remote anti-theft system
Diagnostics of malfunctions of control systems of locks
RFA (Remote Function Activation) Receiver
Front door control and contact switches
Tailgate control switch
Tilt sensor — removal and installation
Security alarm sensor (shake)
Anti-theft alarm — removal and installation
General description and operation of the immobilizer
Diagnostics of the immobilizing anti-theft system
Immobilizer (PK3+) — removal and installation
Operation of the automatic speed maintenance system
Diagnostics of the automatic speed maintenance device
Switch of the automatic speed maintenance device
General description and operation of the body control system
Schematic and wiring diagram of the body controller
Body Controller Fault Diagnosis
Body controller (BCM) — removal and installation
Lighting and lamps
General description and operation of the lighting system
Lighting Specifications
Principal and wiring diagrams of the lighting system
Diagnosis of malfunctions of the lighting system
Diagnostic Trouble Codes (DTCs)
Headlights — removal and installation
Parking lights and front turn signal lights
Rear combination lamps
Additional central brake light
Side direction indicators
Fog lights
License plate lighting
Plafond for individual lighting
Interior lighting dome
Front door step lighting
Instrument panel lamp
Auxiliary Body Controller X-BCM
Windshield wipers and washers
General description and operation of the wiper system
Schematic and wiring diagrams of wipers
Diagnostics of malfunctions of screen wipers
Windshield wiper arm
Windscreen wiper unit
Windshield wiper blade
Replacement wiper blade element
Washer reservoir
Washer pump
Windshield washer jets
Windshield washer hoses
Rear wiper arm
Electric motor of the rear wiper
Rear washer jets
Parking bracket for rear wiper arm
Electrical circuits
How to read an electrical diagram
Information about connectors, ground connections and ground pads
Location of wiring harnesses, connectors and ground connections
Electrical diagram of power supplies
Relay and fuse box in the engine compartment
Fuse box in the engine compartment, add. (only diesel)
Fuse box on the dashboard
Engine starting and charging system
Electronic Engine Management (ECM) Controller: ME7.9.9 (FAM II 2.4D)
Electronic Engine Management (ECM) Controller: EDC16C39 (2.0 Diesel)
Engine Control Module (ECM): E77 (HFV6 3.2D)
Gearbox controller
Body Controller (BCM)
Electrical diagram of the air conditioner
Automatic temperature control system
A/C compressor circuit
Cooling fan circuit
Heater Circuit-PTC: 2.0 Diesel (LLW)
Headlight Wiring Diagram
Headlight switch circuit
Illumination and dimming circuit
Front and rear fog lamp circuit
Turn signal and alarm circuit
Brake Light, Secondary Stop Light (CHMSL), Reversing Lamp and ECM Mirror Circuit
Interior lighting circuit
Front and rear wiper chain
Heated front/rear window and heated door mirror circuit
Power Outside Mirror (OSRV) and Folding Mirror Circuit
Power window circuit
Tailgate Glass Chain
Horn, auxiliary socket and cigarette lighter circuit
Driver information center and clock circuit
Door lock chain
XBCM controller circuit
Electrical diagrams of the instrument cluster
Audio and speaker circuit
ABS (anti-lock braking system)
Airbag Circuit (Sensing and Diagnostic Module (SDM))
Sunroof chain
Variable Speed Dependent Power Steering (SSPS) Power Steering Chain
Park Assist Controller Circuit
Clutch Controller Circuit
Cruise control circuit
RKE circuit and immobilizer systems
Circuit of the seat system with electric adjustment drive
Heating mat circuit
Trailer system chain
High speed CAN bus circuit
Chevrolet Cruze 1 (2008-2016)
General information
User manual
General information about the car
Vehicle Specifications
Engine compartment of a car
Passport data of the car
Car keys
Vehicle controls
Instrument cluster
Controls located on the steering wheel
Heating (air conditioning) and interior ventilation
Door locks and power windows
Trunk lid
Seat belts
Front seat adjustment
Backseat
Use of child seats
Steering wheel adjustment
Headlight beam leveler
Rear view mirrors
Interior lighting
Sun visors
Salon storage boxes
Hood opening
Gearbox control
Safety regulations and recommendations
Vehicle break-in
Vehicle operation during the warranty period
Preparing the car for departure
Refueling a car with gasoline
Using the jack
Towing a car
Features of the design of rims
Tire design features
Tire classification
Tire marking
Tips for choosing tires
Tubeless tire repair
Tips for using wheels
Troubleshooting
The engine will not start
Fuel Injection System Malfunctions
Idling has disappeared
Interruptions in the engine
Diagnostics of the engine condition by the appearance of spark plugs
The car is jerking
The car accelerates badly
Engine stalled while driving
Oil pressure dropped
Engine overheating
The battery does not charge
Starting the engine from external current sources
Electrical faults
Extraneous knocks appeared
Problems with the brakes
Puncture and wheel replacement
Maintenance
Vehicle maintenance schedule
Safety regulations
Wheel check
Checking the level and adding oil to the lubrication system
Checking the level and topping up the coolant
Checking the level and topping up the fluid in the reservoir of the main brake cylinder
Checking the level and topping up the fluid in the power steering reservoir
Checking the level and adding fluid to the washer reservoir
Checking external lighting fixtures
Tightening torques for critical threaded connections
Lubricants, lamps and candles
Power unit
Engine repair
Design features of the F16D and F18D engines
Possible engine malfunctions, their causes and remedies
Removal and installation of a decorative casing of the engine
Cylinder compression check
Removal and installation of engine mudguards
Replacing the suspension bearings of the power unit
Cleaning the crankcase ventilation system
Setting the piston of the first cylinder to the TDC position of the compression stroke
Checking the accessory drive belt
Accessory drive belt replacement
Checking the timing belt of the gas distribution mechanism
Replacing the timing belt and its tension roller
Removal, troubleshooting and installation of the flywheel
Replacing the cylinder head cover gasket
Replacing the cylinder head gasket
Replacement of valve stem seals
Replacing camshaft seals
Replacing the crankshaft seals
Replacing the oil sump seal
Replacing the intake pipe gasket
Exhaust manifold gasket replacement
Removal, troubleshooting and installation of camshafts
Replacement of hydraulic lifters
Dismantling, repair and assembly of the cylinder head
Lapping of valves
Removal and installation of the engine
Engine disassembly
Troubleshooting engine parts
Engine assembly
F18D engine design features
Checking and replacing the drive belt of auxiliary units of the F18D engine
Replacing and adjusting the timing belt of the F18D engine
Setting the piston of the first cylinder of the F18D engine to the TDC position of the compression stroke
Changing the oil and filter element of the F18D engine oil filter
Lubrication system
Design features of the engine lubrication system
Changing engine oil and oil filter
Removal and installation of the oil pump
Oil pump repair
Cooling system
Design features of the engine cooling system
Possible malfunctions of the cooling system, their causes and solutions
Checking the hoses and connections of the cooling system
Coolant replacement
Removal and installation of the electric fan of the radiator of the cooling system
Replacing the cooling system radiator
Water pump replacement
Removal and installation of the thermostat
Removal and installation of a broad tank
Exhaust system
Design features of the exhaust system
Replacement of pillows of a suspension bracket of system of release of the fulfilled gases
Exhaust manifold replacement
Removal and installation of catalytic converter
Downpipe replacement
Replacement of the main and additional mufflers
Removal and installation of thermal screens
Exhaust gas recirculation system
Removal and installation of the EGR valve
Supply system
Design features of the engine power system
Checking the pressure in the power system
Reducing the pressure in the engine power system
Checking the tightness of the fuel lines
Replacing the air filter element
Removing and installing the air filter housing
Removal, repair and installation of the fuel module
Replacing the fuel tank and its filler pipe
Removal and installation of the fuel rail
Removing, checking and installing injectors
Removal and installation of the throttle assembly
Removal and installation of an accelerator pedal
Checking and replacing the pneumatic chamber of the inlet pipe damper drive
Removal and installation of the electromagnetic valve of a drive of a gate of an inlet pipe
Evaporative Emission System
Removal and installation of an adsorber of system of catching of steams of fuel
Removing, checking and installing the adsorber purge valve
Control system
Features of the design of the engine management system
Possible malfunctions of the engine management system
Checking ignition coils
Removal and installation of ignition coils
Replacement and maintenance of spark plugs
Removal and installation of the electronic engine control unit
Check and replacement of gauges of a control system of the engine
Transmission
Clutch
Clutch Design Features
Possible clutch malfunctions, their causes and solutions
Checking and adjusting the travel of the clutch release pedal
Removal and installation of clutch
Replacement of the working cylinder of a drive of deenergizing of coupling with the bearing
Clutch Master Cylinder Replacement
Replacing the hose and tube of the hydraulic clutch release
Removal and installation of the clutch pedal
Bleeding the hydraulic clutch release
Car gearbox
Features of the gearbox device
Possible malfunctions of a manual transmission, their causes and solutions
Automatic transmission diagnostics
Checking the level, topping up and changing the oil in a manual transmission
Checking the level and topping up the working fluid in the automatic transmission
Replacing gearbox drive seals
Removal and installation of a manual transmission
Disassembly, assembly of the gearbox, troubleshooting of parts
Secondary shaft repair
Input shaft repair
Gearbox synchronizer repair
Gearbox differential repair
Replacement of cables of management of a manual transmission
Removal and installation of the hinge of the lever of management of a transmission
Front wheel drives
Features of the design of the front wheel drives
Possible malfunctions of the front wheel drives, their causes and solutions
Removal and installation of front wheel drives
Replacement of constant velocity joints
Chassis
Front suspension
Design features of the front suspension
Possible malfunctions of the front suspension, their causes and solutions
Checking the technical condition of the front suspension parts on the car
Removal and installation of a shock-absorber rack of a forward suspension bracket
Front suspension shock absorber repair
Replacing the upper support of the shock absorber strut of the front suspension
Front suspension ball joint replacement
Replacing the front suspension arm
Replacing the front stabilizer bar
Replacement of a bar of the stabilizer of a forward suspension bracket
Removal and installation of a rotary fist of a forward suspension bracket
Removing and installing front suspension subframe
Checking and adjusting wheel alignment
Rear suspension
Rear suspension design features
Possible malfunctions of the rear suspension, their causes and solutions
Replacing the shock absorber rear suspension
Replacing the rear suspension spring
Replacing the rear wheel hub
Removal and installation of a beam of a back suspension bracket
Steering
Steering design features
Possible malfunctions of a steering with the hydraulic booster, their reasons and ways of elimination
Inspection and testing of the steering on the car
Checking the free play (backlash) of the steering wheel
Removal and installation of a steering wheel
Removal and installation of a casing of a steering column
Removal and installation of a steering column
Replacing the outer tie rod end
Tie rod replacement
Replacing the working fluid and pumping the power steering system
Replacing the power steering reservoir
Steering gear replacement
Checking and replacing the power steering pump drive belt
Power steering pump replacement
Brake system
Features of the brake system
Possible malfunctions of the brake system, their causes and remedies
Checking the effectiveness of the brake system
Checking the tightness of the hydraulic drive of the brakes
Checking the operation of the vacuum brake booster
Checking the degree of wear of brake pads and discs
Checking the parking brake
Bleeding the hydraulic drive of the brake system
Brake Fluid Replacement
Replacing the reservoir of the main brake cylinder
Replacing the master brake cylinder
Replacement of brake hoses
Replacement of brake pipelines
Removing and installing the brake pedal
Replacing the brake pads of the brake mechanism of the front wheel
Replacing the front wheel brake caliper assembly
Replacing the brake disc of the front wheel brake mechanism
Replacing the brake pads of the brake mechanism of the rear wheel
Replacing the rear wheel brake caliper assembly
Replacing the brake disc of the rear wheel brake mechanism
Parking brake adjustment
Replacing the parking brake cables
Removal and installation of the parking brake lever
Body
Exterior (external elements)
Body design features
Removal and installation of fender liner
Removal and installation of a forward bumper
Removal and installation of a back bumper
Removal and installation of a forward wing
Removal and installation of a lattice of a box of an air inlet
Removal and installation of a cowl
Removal, installation and adjustment of the hood lock and its drive
Removal and installation of an external mirror
Replacing the windshield wiper blades
Replacing Windshield Wiper Arms
Removal and installation of the mechanism of a screen wiper of a wind window
Body Care
Control dimensions of the body
Interior (internal elements)
Removal and installation of a forward seat
Removal and installation of a back seat
Removal and installation of floor tunnel lining
Removal and installation of an internal mirror
Handrail Replacement
Design features of the instrument panel
Removal and installation of the instrument panel
Removal and installation of facings of salon
Removal and installation of facings of a luggage carrier
Doors, covers and windows
Removal and installation of an upholstery of a forward door
Front door glass replacement
Replacing the power window of the front door
Replacing the outside handle of the front door
Replacing the front door lock
Replacement of the internal handle of a drive of the lock of a forward door
Removal and installation of a forward door
Replacing the front door opening limiter
Removal and installation of an upholstery of a back door
Rear door glass replacement
Replacing the power window rear door
Rear Door Exterior Handle Replacement
Replacing the inner handle of the tailgate lock actuator
Replacing the rear door lock
Replacing the tailgate opening limiter
Removal and installation of an upholstery of a cover of a luggage carrier
Removal and installation of a decorative overlay of a cover of a luggage carrier
Replacing the lock, latch and trunk lid lock release button
Removing and installing the trunk lid
Removal and installation of a cover of the hatch of a bulk pipe of a fuel tank
Replacement of the fixed glazing of the body
Heating and air conditioning
Features of the heating system device
Features of the air conditioning system
Features of the device of the ventilation system
Safety regulations for the repair and maintenance of the air conditioning system
Removing refrigerant from the air conditioning system
Replacement of O-rings
Features of the operation of the air conditioning compressor
Removal and installation of a regulator of pressure of the compressor of the conditioner
Removal and installation of the compressor of the conditioner
Drive pulley bearing replacement
Replacing the compressor clutch solenoid
Condenser replacement
Replacing the filter element of the receiver-drier
Replacement thermostatic valve
Replacing the pressure sensor
Replacing the cabin air filter
Removal and installation of the heater fan
Removal and installation of the control unit
Security systems
Features of the anti-lock braking system (ABS) device
Replacing wheel speed sensors
Design features of the passive safety system (SRS)
Removal and installation of the driver's airbag
Front Passenger Airbag Module Electrical Connector Check
Removal and installation of a pillow of safety of the forward passenger
Replacing the front seat belt
Replacing the rear seat belt
Removal and installation of the electronic control unit for the passive safety system
Electrical equipment
Equipment and devices
Design features of electrical equipment
Diagnostics of malfunctions of onboard electrical equipment
Location of fuses, fuses, relays and their replacement
Removal and installation of mounting blocks
Ignition switch (lock)
Replacing the contact group of the ignition switch (lock) and the immobilizer controller
Removal and installation of the switch (lock) of ignition
Replacing the windshield wiper gearmotor
Washer pump replacement
Removal and installation of a washer reservoir
Replacing the power window switch block
Replacing the motor reducer of the electric window lifter of the front door
Removal and installation of the electric motor of the radiator fan of the cooling system
Removal and installation of the air conditioning fan motor
Heated rear window glass
Design features of the instrument cluster
Removal and installation of a combination of devices
Replacing the outdoor light switch
Hazard Switch Replacement
Replacing the central locking switch
Features of the car audio device
Removal and installation of the head unit of the audio system
Removing and installing speakers of the acoustic system
Power devices
Battery design features
Battery care
Possible battery problems
Checking the state of charge of the battery
Charging the battery
Removing and installing the battery
Generator design features
Possible generator malfunctions
Removal and installation of the generator
Alternator pulley replacement
Generator repair
Starter design features
Possible starter malfunctions
Removal and installation of a starter
Starter repair
Lighting and signaling
Lighting, light and sound signaling
Possible malfunctions of lighting and light signaling
Checking and adjusting the headlights
Lamp replacement
Headlight Replacement
Replacing the rear light located on the wing
Removal and installation of the rear light located on the trunk lid
Replacement of an additional brake light
Side turn signal replacement
Replacing paddle shifters
Changing the horn
Electrical circuits
Designations on electrical equipment diagrams
Scheme 1. Anti-lock braking system (ABS)
Scheme 2. Door lock switch
Scheme 3. Air temperature sensors
Scheme 4. Ignition lock (without central locking of door locks)
Scheme 5. Additional heater of the heating system
Scheme 6. Ignition lock (with central locking of door locks)
Scheme 7. Oxygen concentration sensors
Scheme 8. Absolute pressure and coolant temperature sensors
Scheme 9. Temperature sensors in the cabin and lighting
Scheme 10. Car audio system
Scheme 11. Signal lamps in the instrument panel
Diagram 12. Cruise control system
Scheme 13. Cigarette lighter and socket for connecting additional equipment
Scheme 14. Lighting lamps in the cabin
Diagram 15. Sound signal
Scheme 16. Car exterior lighting
Figure 17: Low Speed Data Network (GMLAN)
Diagram 18. Mounting blocks and battery
Diagram 19. Steering wheel controls
Scheme 20. Ignition system
Diagram 21. Windshield wiper
Scheme 22. Headlight corrector
Scheme 23. Engine cooling system
Scheme 24. Steering angle sensors, accelerator pedal position and ABS hydro-electronic module
Scheme 25. Engine power system
Scheme 26. Ignition and battery charging system
Scheme 27. Automatic transmission control system
Scheme 28. Car windshield washers
Scheme 29. Air conditioning compressor
Scheme 30. Air conditioning system
Scheme 31. Electric fans of the heating (air conditioning) and ventilation system
Scheme 32. Car headlights
Scheme 33. Mounting block in the instrument panel
Scheme 34. Mounting block in the engine compartment
Diagram 35. Power distribution
Scheme 36. Control unit for the heating, air conditioning and ventilation system
Scheme 37. High Speed Data Network (GMLAN)
Diagram 38. Anti-lock braking system (ABS) with Electronic Stability Program (ESP)
Scheme 39. Anti-theft alarm
Chevrolet Lacetti 1 (2002-2009)
General information
User manual
Towing a car
Starting the engine from the battery of another car («lighting»)
Wheel replacement
Tire operation
Replacing outdoor lamps
Passport data of the car
Lamps used in the car
Used fuels, lubricants and operating fluids
The location of the controls and instruments of a car with a sedan body
The location of the controls and instruments of cars with a hatchback or station wagon body
Keys to the car, central locking, doors, hood
Ignition switch
Instrument cluster
Adjustment of front seats, steering column, seat belts
Steering column switches, switches, headlight range control, instrument illumination brightness control
Floor Tunnel Controls
Power windows
Rear view mirrors
Control unit for the heating, ventilation, and air conditioning system
Sound reproduction system
Maintenance
The location of the main components and assemblies of the car
Vehicle check
Checking the condition of wheels and tires
Checking the liquid level in the glass washer reservoir
Replacing the wiper blades of the windshield and tailgate glass
Checking the oil level in the engine crankcase
Changing engine oil and oil filter
Checking the level and topping up the coolant
Coolant replacement
Checking the level and topping up the oil in the manual transmission
Checking the Fluid Level in an Automatic Transmission
Checking the fluid level in the brake and clutch fluid reservoir
Replacing fluid in hydraulic brakes and clutches
Bleeding hydraulic brake system
Checking the level of the working fluid in the power steering reservoir
Parking brake adjustment
Accessory drive belt replacement
Checking the condition and replacing spark plugs
Fuel filter replacement
Replacing the Air Filter Element
Replacing the filter of the heating, ventilation and air conditioning system
Checking the condition of the chassis and transmission
Steering Condition Check
Checking the condition of the brake system
Adjusting the direction of the headlight beams
Troubleshooting
Tools used in car repair
Tightening torques for critical threaded connections
Power unit
Engine repair
Engine device
Checking the condition and replacing the timing belt
Camshaft oil seal replacement
Replacing the cylinder head cover gasket
Removing camshafts and valve lifters
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Removing the low oil pressure sensor
Replacing power unit supports
Removal and installation of the engine
Replacing the accessory drive belt tensioner pulley
Control system
Engine control system device
Removing the electronic control unit
Removing the crankshaft position sensor
Removing the phase sensor
Removing the coolant temperature sensor
Removal of the gauge of absolute pressure of air in the inlet pipeline
Removing the engine intake air temperature sensor
Removing the vehicle speed sensor and its drive
Removing the knock sensor
Removing the control oxygen concentration sensor
Removing the Diagnostic Oxygen Sensor
Supply system
Engine power system device
Removal and disassembly of the fuel module
Removing the fuel rail and injectors
Removing the air filter
Removing the throttle assembly
Removal of the inlet pipeline
Removing the fill pipe
Removing the fuel tank
Removal of an adsorber of system of catching of vapors of fuel
Removing the canister purge valve
Throttle Cable Replacement
Removing the recirculation valve
Removal of the valve and the vacuum reservoir of the system for changing the length of the intake tract
Cooling system
Engine cooling system device
Removing and checking the thermostat
Removing the expansion tank
Removing the radiator fan
Removing the radiator
Removing the coolant pump
Removing the low fan speed resistor
Exhaust system
The device of the exhaust gas system
Replacement of pillows of a suspension bracket of system of release of the fulfilled gases
Removing the intermediate pipe
Removing the catalytic converter
Removing the exhaust manifold
Replacing the additional muffler
Replacing the main muffler
Transmission
Clutch
Clutch device
Clutch pedal stroke adjustment
Pumping the clutch hydraulic drive
Replacing the «basket» and the clutch disc
Removing the clutch master cylinder
Clutch Hose Replacement
Removing the assembly of the working cylinder of the hydraulic drive and the clutch release bearing
Manual gearbox
Manual transmission device
Gearbox control drive adjustment
Changing the oil in the gearbox
Removing the gearbox
Removing the gearshift drive
Replacing the front wheel drive oil seal
Removing the shift control mechanism
Front wheel drives
Front wheel drive device
Removing the front wheel drives
Removing the outer hinge
Removing the inner hinge
Chassis
Front suspension
Front suspension device
Removing the anti-roll bar
Replacement of pillows of a bar of the stabilizer of cross-section stability, removal of a bar
Removing the shock absorber and disassembling it
Removing the lever
Front wheel bearing replacement
Removing the subframe
Wheel Stud Replacement
Rear suspension
Rear suspension device
Removing the anti-roll bar
Replacement of pillows of a bar of the stabilizer of cross-section stability, removal of a bar
Removing the shock absorber and disassembling it
Removing the trailing arm
Removing the front transverse arm
Removing the rear transverse arm
Removing the subframe
Removing the wheel hub
Steering
Steering device
Removing the steering wheel
Removing the steering column
Tie Rod End Replacement
Replacement of a cover of the steering mechanism
Removing the steering gear
Removing the tie rod
Removing the power steering pump
Bleeding the power steering system
Removing the power steering reservoir
Removing the intermediate steering shaft
Brake system
Brake system device
Replacing the brake pads of the front wheels
Replacing the protective covers and sealing rings of the pistons of the brake cylinders of the front and rear wheels
Replacing the brake pads of the rear wheels
Removing the front wheel brake disc
Removing the rear wheel brake disc
Replacing parking brake pads
Removing the brake master cylinder
Removing the vacuum brake booster
Replacing the front wheel brake hose
Rear wheel brake hose replacement
Removing elements of the parking brake system
Removing the ABS block
Removing wheel speed sensors
Body
Repair of body elements
Car body device
Removal of facing of a radiator
Removing the mudguards of the engine compartment
Removing the front wheel arches
Removing the hood lock, replacing the lock cable
Removing the hood
Removing the front bumper
Removing the rear bumper
Removing the outside rear-view mirror
Removal of an upholstery of a forward door
Removing the front door glass
Removing the front door power window mechanism
Removing the interior front door handle
Removing the lock cylinder and the outer handle of the front door
Removing the door lock
Removal of an upholstery of a back door
Removing the rear door glass
Removing the rear door power window mechanism
Removing the inside rear door handle
Removing the outside rear door handle
Removing the rear door lock
Removing the upholstery of the trunk
Removing the upholstery of the tailgate
Removing the tailgate lock cylinder
Removing the tailgate lock
Removal of the electric drive of blocking of the lock of a door of a luggage compartment
Removing the rear section of the floor tunnel lining
Removing the front part of the floor tunnel lining
Removal of the bottom facing of the panel of devices
Removing the glove box
Removing the instrument panel
Heating and air conditioning
Heating, ventilation and air conditioning system
Removing the heating, ventilation and air conditioning control unit
Removing the heater fan
Removing the electronic speed controller of the heater fan motor
Removing the air conditioning compressor
Removing the condenser and air conditioner receiver
Removing the heater
Removing the heater core
Removing the recirculation damper actuator
Removing the evaporator
Electrical equipment
Engine electrics
Removing the battery
Removing the generator
Generator disassembly
Removing the starter
Starter disassembly
Lighting and lamps
Removing the headlight
Replacing bulbs in the headlight
Replacing a bulb in a fog lamp
Removing the fog lamp
Removing the side turn signal, replacing the lamp
Removing the reverse light switch
Replacing the lamps in the rear light, removing the light
Replacement of a lamp in an additional signal of braking
Removing the rear license plate light, replacing the bulb
Replacement of a lamp of a plafond of illumination of salon
Replacing the ceiling lamp for individual lighting
Replacing the lamp in the trunk light, removing the cover
Replacement of a lamp in a plafond of illumination of a ware box, removal of a plafond
Equipment and devices
Vehicle electrical device
Replacing fuses and relays
Replacing the contact group, immobilizer control unit and ignition switch
Removing the Paddles, Coiled Cable Drum and Switch Connector
Removing the sound signal
Removing the windshield wiper
Removing the tailgate glass cleaner
Removing the windshield washer pump and tailgate glass
Removing the instrument cluster, replacing bulbs
Removing the airbag control unit
Removing the Front Audio Speakers
Removing the rear audio system speakers
Removing the brake light switch
Removal of the block of regulators of the direction of beams of light of headlights and brightness of illumination of devices and controls
Removing the Hazard Switch
Removing the central locking control unit
Removing the watch
Removing the audio head unit
Electrical circuits
Alternator and starter connection diagram
Wiring diagram of the fuse box in the passenger compartment
Scheme of the electronic engine control system with the control unit MR-140
Scheme of the electronic engine control system with the control unit HV-240
Scheme of an electronic engine control system with a Sirius D4 control unit
Diagram of the automatic transmission electronic control system (with ECU MR-140 or HV-240)
Diagram of the automatic transmission electronic control system (with Sirius D4 ECU)
Connection diagram of the heating, ventilation and air conditioning system
Wiring diagram for an automatic air conditioning system
Scheme of switching on the fan of the engine cooling system
Scheme of switching on the main and additional fans of the engine cooling system with the Sirius D4 ECU
The scheme of switching on the headlights and the headlight beam direction regulator
Scheme for switching on the backlight of the instrument cluster, switches, ashtray, clock and audio system
Scheme for switching on the illumination of the instrument cluster, switches, ashtrays, clocks and audio systems without a dimmer for instrument illumination
Side light switching circuit
Trunk lighting and horn switching circuit
Scheme for switching on fog lights and fog lights in the rear lights
Scheme of switching on direction indicators and alarms
Scheme for switching on brake signals and reversing lights (sedan and station wagon)
Scheme of inclusion of signals of braking and light of a backing (hatchback)
Scheme for switching on interior lighting
Wiring diagram for clock, cigarette lighter and socket
Windshield wiper and washer circuit diagram (sedan, without rain sensor)
The scheme of switching on the cleaners and washers of the windshield and rear windows (hatchback and station wagon, without rain sensor)
Windshield wiper and washer circuit diagram (sedan, with rain sensor)
The scheme of switching on the cleaners and washers of the windshield and rear windows (hatchback and station wagon, with a rain sensor)
Engine start blocking circuit (immobilizer)
Scheme of switching on the heating of the rear window and exterior rear-view mirrors
Wiring diagram for electric exterior mirrors
Warning Signal Wiring Diagram
Scheme of switching on the power windows of the front doors
The scheme of switching on the power windows of the front and rear doors
Power Steering Control System Wiring Diagram
Connection diagram of the central lock
ABS control unit wiring diagram
Connection diagram of the instrument cluster
Scheme of switching on the sound reproduction system
Chevrolet Lanos T150 (2002-2009)
General information
User manual
Overall dimensions of the car Chevrolet Lanos
Vehicle Specifications
Passport data of the car Chevrolet Lanos
Options for the Chevrolet Lanos
Location of controls and instruments
Instrument cluster
Car keys, central locking
Ignition switch (lock)
Heating, ventilation and air conditioning control unit
Headlight Beam Adjuster
Switch location
Paddle switches
Rear view mirrors
Wheels and tires
Features of winter operation
Wheel change on the go
Replacing outdoor lamps
Starting the engine from the battery of another car (lighting)
Towing a car
Maintenance
Maintenance and Repair Safety
The location of the main components and assemblies of the car
Vehicle check
Maintenance Schedule
Checking the condition of wheels and tires
Checking the fluid level in the windshield washer reservoir
Replacing the windshield wiper blades
Checking the oil level in the engine crankcase
Changing engine oil and oil filter
Coolant replacement
Checking the level and adding oil to the gearbox
Replacing fluid in hydraulic brakes and clutches
Bleeding the hydraulic drive of the brake system
Parking brake adjustment
Replacing the alternator drive belt
Check of a condition and replacement of a belt of a drive of the compressor of the conditioner
Checking the condition and replacing spark plugs
Fuel filter replacement
Replacing the Air Filter Element
Rear wheel bearing adjustment
Adjusting the direction of the headlight beams
Tightening torques for critical threaded connections
Used fuels, lubricants and operating fluids
Troubleshooting
Table of malfunctions of the engine and its systems
Compression test
Checking the starter enable circuit
Checking the ignition coil and its circuits
Checking the crankshaft position sensor and its circuits
Checking the throttle position sensor and its circuits
Checking the phase sensor and its circuits
Checking the coolant temperature sensor and its circuits
Checking the air temperature sensor in the intake manifold
Checking the speed sensor
Checking the absolute pressure sensor in the intake manifold
Checking the injectors and their control circuits
Checking the pressure in the engine power system
Check of a chain of inclusion of the fuel pump
Transmission, running gear, steering and braking system
Table of electrical faults
Power unit
Engine repair
Engine device
Replacing the cylinder head cover gasket
Checking the condition and replacing the timing belt
Camshaft oil seal replacement
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Replacing the low oil pressure sensor
Removing the power unit supports
Removal and installation of the engine
Control system
Engine control system device
Removing the electronic control unit
Removing the crankshaft position sensor
Removing the phase sensor
Removing the coolant temperature sensor
Removing the Throttle Position Sensor
Removing the intake manifold absolute pressure sensor
Removing the air temperature sensor in the intake manifold
Removing the vehicle speed sensor
Removing the knock sensor
Removing the Rough Road Sensor
Removing oxygen concentration sensors
Removing the ignition coil
Supply system
Engine power system device
Removal and disassembly of the fuel module
Removing the fuel rail and injectors
Removing the fuel pressure regulator
Removing the air filter
Removing the idle speed control
Removing the throttle assembly
Removing the intake manifold
Removal of an adsorber of system of catching of vapors of fuel
Removing the canister purge solenoid valve
Throttle Cable Replacement
Removing the exhaust gas recirculation valve
Cooling system
Cooling system
Removing and checking the thermostat
Removing the expansion tank
Removing the radiator fans
Removing the radiator
Removing the coolant pump
Removal of the gauge of the index of temperature of a cooling liquid
Exhaust system
The device of the exhaust gas system
Replacement of pillows of a suspension bracket of system of release of the fulfilled gases
Removing the intermediate pipe
Removing the catalytic converter
Removing the exhaust manifold
Replacing the additional muffler
Replacing the main muffler
Transmission
Clutch
Clutch device
Clutch pedal stroke adjustment
Pumping the clutch hydraulic drive
Removing the clutch master cylinder
Removing the clutch slave cylinder
Removing the clutch release mechanism
Replacing the «basket» and the clutch disc
Car gearbox
Transmission device
Gearbox control drive adjustment
Changing the oil in the gearbox
Removing the gearbox
Front wheel drives
Front wheel drive device
Removing the front wheel drive
Removing the outer hinge
Removal and disassembly of the inner hinge
Chassis
Front suspension
Front suspension device
Removal of the shock absorber and its disassembly
Replacing the elements of the anti-roll bar
Removing the lever
Replacing the silent block and front suspension arm pad
Front wheel bearing replacement
Rear suspension
Rear suspension device
Removing the shock absorber
Removing the spring
Removing the rear stabilizer bar
Replacing the silent block of the beam arm
Removing the rear suspension beam
Replacing rear wheel bearings
Steering
Steering device
Replacing the outer tie rod end
Removing the steering wheel
Removing the steering column
Removing the steering gear
Removing the tie rod
Replacement of a cover of the steering mechanism
Removing the power steering pump
Bleeding the power steering system
Brake system
Brake system device
Replacing the brake pads of the front wheels
Replacing the protective cover and sealing ring of the front wheel brake piston
Replacing the brake pads of the rear wheels
Removing the brake master cylinder
Removing the vacuum brake booster
Replacing the front wheel brake hose
Front wheel brake disc replacement
Replacement of the wheel cylinder of the brake mechanism of a back wheel
Rear wheel brake hose replacement
Removing elements of the parking brake system
Removal of regulators of pressure of a liquid in brake mechanisms of back wheels
Body
Repair of body elements
Description of body structure
Removing the mudguards
Removing mudguards and front fenders
Removing the hood lock
Removing the front bumper
Removing the rear bumper
Removing the outside rear-view mirror
Removal of an upholstery of a forward door
Removing the front door glass
Removing the power window mechanism of the front door
Removing the lock, cylinder mechanism of the lock, outer and inner handles of the front door
Removal of an upholstery of a back door
Removing the rear door glass
Removing the power window mechanism of the rear door
Removing the lock, inner and outer rear door handles
Removing the trunk lid lock
Removing the lining of the floor tunnel
Removing the instrument panel
Heating and air conditioning
Heating, ventilation and air conditioning system
Removing the heating, ventilation and air conditioning control unit
Removing the heater fan
Removing the additional heater fan resistor
Electrical equipment
Engine electrics
Vehicle electrical device
Removing the battery
Removing the generator
Disassembly and assembly of the generator
Removing the starter
Starter disassembly
Lighting and lamps
Replacing bulbs in the headlight
Removing the headlight
Removing the motor-reducer of the headlight beam direction regulator
Replacing a bulb in a fog lamp
Removing the fog lamp
Removing the side turn signal, replacing the lamp
Removing the reverse light switch
Replacing the lamps in the rear light, removing the rear light
Replacement of a lamp in an additional signal of braking
Removing the rear license plate light, replacing the bulb
Replacing the lamp in the dome light, removing the dome
Replacing the lamp in the trunk light, removing the cover
Lamps used in the car
Equipment and devices
Replacing fuses and relays
Replacing the contact group and the cylinder mechanism of the ignition switch
Removing the Paddles, Coiled Cable Drum and Switch Connector
Removing the sound signal
Removing the windshield wiper
Removing the windshield washer pump and reservoir
Removal and disassembly of the instrument cluster
Removing the driver's airbag
Electrical circuits
Engine start circuit
Engine control system diagram
Side light switching circuit
The scheme of switching on the headlights and the headlight beam direction regulator
Scheme of inclusion of fog lamps and fog light lamps in the left rear lamp
Scheme of turning on the fog light lamp in the left rear light
Scheme of switching on direction indicators and alarms
Scheme for switching on brake signals
Wiring diagram for cigarette lighter and ashtray lamp
Connection diagram of the instrument cluster
Rear window heating circuit
Connection diagram of the central lock
Connection diagram of the right external rear-view mirror with electric drive
Scheme of switching on the sound reproduction system
Scheme for switching on the ceiling lamps for interior and trunk lighting
Reversing light switching circuit
Wiring Diagram for Warning Signal and Clock
Scheme of switching on the cleaner and washer of the windshield
Driver's Airbag Wiring Diagram
Scheme for turning on the sound signal
Chevrolet Niva 1 (2002-2016)
General information
Vehicle device
Car keys
Doors
Seats
Steering wheel adjustment
Seat belts
Safety of infants and young children
Airbags
Salon equipment
Hood
Fuel tank plug
Dashboard
Instrument cluster
Pushbutton switches
Regulators
Block of control lamps
Paddle switches
Ignition switch
Electronic anti-theft system
Control of switching on (off) the rear fog lights
Power window control
Transmission control levers
Interior ventilation control
Interior heating
Protection of glasses from fogging and frosting
Air conditioner
Main parameters and dimensions
Refueling volumes
Basic adjustment and control parameters
Passport data
User manual
Installing license plates
Fundamentals of safe car operation
Engine start
Car movement
Braking and parking
Towing a car
Maintenance
Engine lubrication system
Engine cooling system
Brake system
Hydraulic clutch release
Power steering
Accumulator battery
Washer fluid
Spark plug
Tire care
Wheel replacement
Replacing fuses
Body Care
Lamp replacement
Car storage
Fuels and lubricants and operating fluids
Lamps used on the car
Power unit
Engine repair
Cross and longitudinal sections of the engine
Possible malfunctions, their causes and methods of elimination
Removal and installation of the engine
Engine disassembly
Engine assembly
Engine break-in after repair
Checking the engine on a car after repair
Cylinder block
Connecting rod and piston group
Crankshaft and flywheel
Cylinder head and valve train
Camshaft and its drive
Cooling system
Cooling system device
Checking the level and density of liquid in the cooling system
Filling the cooling system with coolant
Adjusting the tension of the water pump drive belt and the power steering pump drive belt
Accessory Drive Belt Tension Adjustment
Coolant pump
Thermostat
Radiator — removal and inspection
Lubrication system
Oil pump drive device
Change of oil
Determination of oil consumption
Oil pump
Oil pump drive shaft and gears
Engine ventilation system
Power and exhaust system
Supply system. general information
Fuel tank
Gasoline vapor recovery system
The main malfunctions of the gasoline vapor recovery system
Removing the adsorber
Adsorber installation
Exhaust gas exhaust system
Transmission
Clutch
Features of the clutch device
Possible malfunctions, their causes and methods of elimination
Pumping the clutch hydraulic drive
Removal and installation of clutch
Checking the technical condition and checking the clutch
Removal and installation of the main and working cylinders of the clutch release drive
Dismantling, control, repair and assembly of the main and working cylinder
Car gearbox
Gear box device
Possible malfunctions, their causes and methods of elimination
Removal and installation of a transmission
Disassembly and assembly of the gearbox
Checking the technical condition
Transfer case
Transfer box device
Possible malfunctions, their causes and methods of elimination
Method for determining the causes of vibration of the transfer case and body floor (in the area of the front seats)
Removal and installation of the transfer case
Disassembly and assembly
Checking the technical condition
Transfer case test
Removal and installation of semiaxes
Checking the technical condition of the semi-axes
Axle bearing snap ring
Half shaft assembly
Measurement of the axial free play of the axle shaft on the car
Rear axle gear device
Determination of gearbox faults by noise
Removing the gearbox
Installing the gearbox
Gearbox disassembly
Checking the technical condition of the gearbox parts
Gear Assembly
Installing and adjusting the drive gear of the gearbox
Gearbox drive bearing adjustment
Installing the differential box
Preload bearings of the differential box and adjustment of the backlash in the meshing of the final drive gears
Checking the contact of the working surface of the teeth of the gears of the main gear of the reducer
Replacement of an epiploon of a leading gear wheel of a reducer
Cardan gear
Driveline device
Possible malfunctions, their causes and methods of elimination
Removal and installation of cardan
Checking the technical condition without disassembly
Dismantling the driveline
Checking the technical condition
Cardan assembly
Rear axle
Rear axle device
Possible malfunctions, their causes and methods of elimination
Removal and installation of the rear axle
Disassembly and assembly of the rear axle
Checking the rear axle beam
Editing the rear axle beam
Front axle
Front axle device
Possible malfunctions, their causes and methods of elimination
Removal and installation of a drive shaft of a forward wheel
Disassembly of the front axle
Checking the technical condition
Front axle assembly
Front wheel drive device
Possible malfunctions of the front wheel drive, their causes and methods of elimination
Removal and installation of a drive of forward wheels
Disassembly and assembly of front wheel drive
Chassis
Suspension and shock absorbers
Possible malfunctions of wheel suspensions, their causes and methods of elimination
Front suspension device
Determining the condition of the front suspension parts
Checking and adjusting the angles of the front wheels
Checking and adjusting the clearance in the front wheel hub bearings
Replacing grease in front wheel bearings
Wheel balancing
Removal and installation of a forward suspension bracket
Disassembly and assembly of front suspension units
Checking the technical condition of the front suspension
Replacement of rubber-metal hinges
Rear suspension device
Removal and installation of a back suspension bracket
Checking the technical condition of the rear suspension
Shock absorber device
Checking shock absorbers on the stand
Steering
Steering device
Possible malfunctions, their causes and methods of elimination
General inspection
Checking the ball joints of the steering rods
Technical characteristics of the steering gear with hydraulic booster
Removal and installation of the steering mechanism with the hydraulic booster
Checking and adjusting the power steering
Specifications of the power steering pump
Checking the performance of the power steering pump
Removal and installation of the power steering pump
Removal and installation of a steering shaft with an arm
Steering rods and ball joints
Pendulum arm with bracket
Removal and installation of a steering wheel for a complete set 55
Brake system
Brake system device
Possible malfunctions, their causes and methods of elimination
Checking pipelines and connections
Checking the performance of the vacuum booster
Adjustment of position of the switch of a signal of braking
Parking brake adjustment
Checking the performance of the pressure regulator
Pressure Regulator Actuator Adjustment
Removal of air from the hydraulic actuator
Clutch and brake pedal bracket
Vacuum brake booster
Brake Master Cylinder
Front brake device
Removal and installation of a forward brake
Disassembly and assembly of the front brake
Front brake disc thickness check
Front Brake Disc Runout Check
Replacing the front brake pads
Rear brake device
Removal and disassembly of the rear brake
Assembly and installation of the rear brake
Dismantling and assembly of wheel cylinders of a back brake
Checking the rear brake parts
Checking the wheel cylinders of the rear brakes on the stand
Rear brake pressure regulator
Parking brake
Body
Exterior (external elements)
Features of the body device
Possible malfunctions, their causes and methods of elimination
The structure of the body frame and its section
Repairing a damaged body
Repair of deformed surfaces of body parts
Galvanized metal body
Removal and installation of a forward wing
Polishing of the paintwork
Repainting the body with synthetic enamel
Painting individual body parts
Body anti-corrosion protection
Preparation and anti-corrosion treatment of hidden cavities
Restoration of anti-corrosion and anti-noise coating of the bottom of the body and wheel arches
Elimination of corrosion of welded joints, flanges, joints of body parts
Body sealing
Removal, installation and adjustment of position of a cowl
Removal and installation of bumpers
Removing the front bumper for configuration 55
Installing the beam and front bumper for 55
Disassembly and assembly of the front bumper for configuration 55
Removing the rear bumper assembly for configuration 55
Removing the rear bumper beam for configuration 55
Installing the beam and rear bumper for 55
Disassembly and assembly of the rear bumper for configuration 55
Disassembly and assembly of the front door
Front door lock adjustment
Disassembly and assembly of the rear door
Dismantling, assembling the tailgate
Body geometry: gaps, openings, interfaces
Basic attachment points for transmission units
The front part of the body
Tailgate opening
Rear part of the body
Tailgate hinge welding
Side door hinge welding
Welding the studs for fastening the threshold lining
Interior (internal elements)
Removal and installation of the instrument panel
Removal of elements of the car interior equipment
Removal and installation of front seats
Removal and installation of the rear seat
Glass washers
Removal and installation of a windshield
Windshield installation
Side glass replacement
Tailgate glass replacement
Removing car upholstery
Removing the shield and casing of the front wing
Removing the guard and front fender shroud for configuration 55
Removal and installation of the gearbox handle and transfer case for configuration 55
Removal and installation of inserts for gearbox handles and transfer box for configuration 55
Removal and installation of facing of a tunnel of a floor for a complete set 55
Removal and installation of an upholstery of a roof for a complete set 55
Removal and installation of the railing right/left for configuration 55
Removing and installing roof brackets for equipment 55
Removing lining and moldings of the car body
Removal and installation of fairings of thresholds of a floor for a complete set 55
Removal and installation of facings of arches of forward and back wheels for a complete set 55
Removal and installation of forward seat belts
Removing the rear seat belts
Removal and installation of an internal rear-view mirror
Ventilation and heating
Cabin ventilation
Removal and installation of a heater
The principle of operation and the main components
Air conditioner control
Diagnostics of the air conditioning system
Possible malfunctions, their causes and methods of elimination
Removal and installation of the compressor
Removal and installation of the condenser
Removal and installation of the evaporator
Removal and installation of the receiver-drier
Electrical equipment
Power devices
Technical characteristics of the battery
Possible malfunctions of the battery, their causes and methods of elimination
Bringing a dry-charged battery into working condition
Checking the battery electrolyte level
Checking the degree of discharge of the battery
Charging the battery
Generator Specifications
Features of the generator device
Possible malfunctions of the generator, their causes and methods of elimination
Checking the generator on the stand
Checking the generator with an electronic oscilloscope
Checking the excitation winding of the generator rotor
Checking the generator stator
Checking the generator rectifier diodes
Checking additional generator diodes
Checking the generator voltage regulator
Checking the generator capacitor
Removal and installation of the generator
Generator disassembly
Replacing the voltage regulator or alternator brushes
Replacement of generator rotor bearings
Replacement of additional generator diodes
Technical characteristics of the starter
Features of the starter device
Possible malfunctions of the starter, their causes and methods of elimination
Checking the starter on the stand
Removal and installation of a starter
Disassembly and assembly of the starter
Checking the technical condition of starter parts
Spark plug
Lighting and appliances
Wires and fuses
Mounting block
Ignition switch
Lighting and light signaling: device features
Possible malfunctions, their causes and methods of elimination
Headlight adjustment
Fog lamp adjustment
Lamp replacement
Headlight range control motor
Understeering's shifter
Headlight relay
Relay-interrupter for direction indicators and alarms
Data for checking the electric motor
Sound signal
Features of the windshield wiper device
Possible malfunctions of the windshield wiper, their causes and methods of elimination
Removal and installation of a cleaner of a windscreen
Data for checking the windshield wiper gearmotor
Windshield Wiper Relay
Rear window cleaner
Removal and installation of a cleaner of back glass
Features of the heater fan motor device
Data for checking the heater fan motor
Possible malfunctions of the heater fan motor, their causes and methods of elimination
External mirror control system
Heating system for exterior mirrors and rear window
Front seat heating system
Front electric windows
Data for checking the gearmotor of the electric windows of the front doors
Door lock system
Data for checking the gearmotor of the door lock system
Features of the instrument cluster device
Possible malfunctions of the instrument cluster, their causes and methods of elimination
Removal and installation, checking the instrument cluster
Checking sensors of control devices
Immobilizer
Power package remote control system «Norma»
Power package control unit — removal and installation
Replacing the battery of the remote control key
Chevrolet Tahoe 1 (1992-2000)
General information
User manual
Introduction to the Chevrolet Tahoe Service Manual
Model Reference
Car symbols
Seats and seat controls
Power driver's seat (if equipped)
Tilt of the front seat backs
Seat back and chair latches (2-door version)
Free access to the seats (2-door version)
Folding the rear seat
Rear seat access (Suburban second seat)
Rear seat removal (Suburban third seat)
Returning the rear seat
How the airbag system works
Keys and locks
Ignition key positions
Starting a gasoline engine
Coolant heater (option)
Driving with an automatic transmission
Transfer case with manual control
Electronic transfer case (if equipped)
Hand brake
Moving the gear lever to PARK (P)
Moving the gear lever from the PARK (P) position
Glass and windows
Main levers and switches
Cruise control (if equipped)
External lighting control
Interior lamps
Mirror adjustment
Storage compartment
Overhead center console (if equipped)
Description of the instrument panel
Combined instrument panel
Heating and ventilation controls
Clock setting
AM-FM stereo
AM-FM stereo with cassette recorder
AM-FM stereo with cassette deck and automatic tone control
AM-FM stereo with CD player and automatic tone control
Emergency lights
Starting the engine from an extraneous source
Towing a car
Overheating of the gasoline engine
Gasoline engine cooling system
How to add coolant to the tank
Replacing a worn tire
Removing a worn wheel and installing a spare
If you get stuck in sand, mud or snow
Refilling the car
Checking the engine compartment
Engine oil (gasoline engine)
Air filter (petrol engine)
Automatic Transmission Fluid
Rear axle lubrication
All wheel drive lubrication
Fluid for power steering
Windshield washer fluid
Brake fluid and pads
Checking for fluid leaks
Rechargeable batteries
Lamp replacement
Replacing wiper blades
Vehicle identification numbers
Vehicle electrical system
Spare parts and filling containers
Maintenance
Technical data and filling capacities
Placement of units in the engine compartment
View of the engine and transmission from below
A typical view of the components and assemblies of the rear of the car
The frequency of vehicle maintenance and types of routine maintenance
Intensive service
Checking the level of liquids
Tire check
Checking the Fluid Level in an Automatic Transmission
Checking and restoring the fluid level in the hydraulic steering system
Battery Care
Checking the cooling system
Checking the condition of the hoses located in the engine compartment
Checking and replacing the wiper blades
Changing engine oil and oil filter
Lubrication of running gear and body parts
Suspension and steering check
Exhaust system check
Checking the clutch hydraulic drive
Checking the oil level in a manual transmission
Checking the oil level in the transfer case (only on all-wheel drive models)
Checking the oil level in the rear axle gearbox
Wheel swap
Checking the condition of the brakes
Fuel system check
Air filter replacement
Fuel filter replacement
Checking the tightening torque of the throttle pipe mounting bolts
Throttle link check
Checking, adjusting and replacing drive belts of mounted units
Checking the seat belts
Checking the seat back locking mechanism
Checking the Starter Interlock Switch
Changing automatic transmission fluid and filter
Changing the oil in a manual transmission
Changing the oil in the gearbox
Front wheel bearings — check, relubricate and adjust
Cooling System Maintenance — Fluid Change and Flushing
Checking and replacing the crankcase ventilation spool
Checking the evaporative emission system
Checking the recirculation system
Temperature controlled air filter check
Replacing spark plugs
Checking and replacing high-voltage wires
Checking and replacing the slider and distributor cap
Setting the ignition timing
Power unit
Engine in a car
Technical data of engines
General information about engines
Types of repairs performed without removing the engine from the car
Cylinder head cover — removal and installation
Rocker arms and pushers — removal, inspection and installation
Valve springs, plates and valve stem seals — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
The order of installation of the piston of the 1st cylinder in the TDC of the compression stroke
Timing mechanism drive cover, chain and sprockets — removal and installation
Camshaft and pushers — removal, inspection and installation
Balance shaft — removal and installation (V6 engines since 1994)
Oil pan — removal and installation
Oil pump — removal and installation
Crankshaft seals — replacement
Engine mounts — check and replace
Flywheel / Drive Disc — Removal and Installation
Engine removed
Engine overhaul technical data
General information about engine overhaul
Oil pressure measurement
Engine diagnostics with a vacuum gauge
Checking compression in the engine cylinders
Dismantling the power unit — safety measures
Engine overhaul — general notes
Engine — removal and installation
Engine Overhaul — Alternatives
Engine disassembly procedure
Cylinder head — disassembly
Cylinder head — cleaning and condition check
Valve mechanism — maintenance and repair
Cylinder Head — Assembly
Connecting rod and piston group — dismantling
Crankshaft — dismantling
Cylinder block — cleaning
Cylinder block — check
Cylinder honing
Connecting Rods and Pistons — Checking Condition
Crankshaft — condition check
Main and connecting rod bearings — check
Engine Overhaul — Assembly Procedure
Piston rings — installation
Crankshaft — mounting and checking the clearances in the main bearings
Connecting rods and pistons — installing and checking clearances in connecting rod bearings
Pre-lubrication of the engine after overhaul
Starting the engine after repair and running in
Cooling system
Technical data of the cooling system
Parts and assemblies of cooling, heating and air conditioning systems
General information about the cooling system
Antifreeze — general information
Radiator — removal and installation
Thermostat — check and replacement
Cooling fan and fan clutch — removal and installation
Coolant Pump — Check
Coolant pump — removal and installation
Coolant reservoir — removal and installation
Heating and air conditioning
Heater — general information
Heater fan — removal and installation
Heater control panel — removal and installation
Heater radiator — removal and installation
Air conditioning system — check and service
Air conditioning compressor — removal and installation
Air conditioning condenser — removal and installation
Battery — removal and installation
Fuel and exhaust systems
Fuel System Specifications
General information about the fuel and exhaust system
Fuel system decompression
Fuel Pump/Fuel Pressure — Check
Fuel pump — removal and installation
Fuel lines and fittings — repair and replacement
Throttle pipe (TBI-system) — general information
Throttle pipe (TBI-module) — removal and installation
Throttle Body (TBI Module) — Replacement Parts
Sequential fuel injection system — general information
Fuel injection module (Central SFI system) — removal and installation
Fuel distributor and injectors (SFI) — removal and installation
Fuel pressure regulator — removal and installation
Throttle pipe — removal and installation
Throttle cable — removal and installation
Fuel tank — removal and installation
Fuel tank repair — general information
Exhaust system — general information
Decreased toxicity
Arrangement of units of system of decrease in toxicity of the fulfilled gases
On-Board Diagnostic (OBD) System at a Glance
Processor unit (ECM) / PROM / CALPAK block — removal and installation
Information sensors — location, removal and installation
Oxygen Sensor — Replacement
Ignition system with electronically controlled ignition timing (EST-system)
Electronic spark generation control system (ESC system)
Exhaust gas recirculation system
Air control system
Positive crankcase ventilation (PCV) system
Air filter thermostat — general information
Catalytic converter — care instructions
Transmission
Manual gearbox
Connection tightening torques (Nm)
General information about the mechanical box
Gear change lever — removal and installation
Gearbox — removal and installation
Manual transmission — disassembly
Oil seal — replacement
Automatic gearbox
Connection tightening torques (Nm)
General information about the automatic box
Diagnostics — general data
Shift linkage (models 1987-1994) — removal, installation and adjustment
Shift cable (models since 1995) — removal, installation and adjustment
Throttle cable (4L60 / 700R-4 transmissions only) — adjustment and replacement
Starter interlock switch — adjustment and replacement
Transmission Mounts — Inspection and Replacement
Transmission — removal and installation
Transfer case
Connection tightening torques (Nm)
General information about the transfer case
Transfer case engagement lever — check and adjustment
Transfer case engagement lever — replacement
Oil seal replacement
Transfer case — removal and installation
Transfer case overhaul (only for New Process 241 box)
Clutch and drive shafts
Technical data (clearances and dimensions in mm)
Clutch — description and verification
Clutch master cylinder — removal and installation
Clutch slave cylinder — removal, disassembly and installation
Clutch parts — removal, inspection and installation
Release bearing — removal, inspection and installation
Guide bearing — check and replace
Clutch hydraulic — bleeding
Cardan shafts and cardan joints — general information
Checking cardan shafts
Cardan shaft — removal and installation
The middle support of the cardan shaft — removal and installation
Cardan joints — removal, disassembly and installation
Half shafts — general information
Semi-axle semi-floating type rear axle — removal and installation
Axle shaft seal (semi-floating half shaft) — replacement
Rear axle bearing (semi-floating axle) — replacement
Fully floating axle shaft — removal and installation
Final drive shaft seal — replacement
Rear axle — removal and installation
Brake hub / drum and wheel bearings — removal, installation and adjustment
Front axle shaft (all-wheel drive models) — removal and installation
Replacing the axle shaft covers and checking the CV joints
Front axle shaft with housing (all-wheel drive models) — removal and installation
Chassis
Brake system
Technical data (dimensions and clearances in mm)
Location of components and assemblies of the front brakes
Typical rear brake arrangement
General information about brakes
Disc brake pads — replacement
Brake disc — check, removal and installation
Brake caliper — removal and installation
Drum brake shoes (models with self-locking dual shoe brakes) — replacement
Drum brake shoes (models with conventional drum brakes) — replacement
Rear brake wheel cylinder — removal, disassembly and installation
Brake master cylinder — removal, disassembly and installation
Parking brake — adjustment
Parking brake cable — removal and installation
The switch of a signal of braking — removal, installation and adjustment
Vacuum brake booster — removal and installation
Power brake booster — removal and installation
Hydraulic hoses and tubes — check and replace
Removal of air from a hydraulic drive of brakes
Anti-lock braking (ABS) system — general information
Car suspension
Connection tightening torques (Nm)
Suspension and steering parts
General Suspension Information
Front suspension shock absorber — removal and installation
Stabilizer bar — removal and installation
Suspension arm ball joints — check and replace
Swivel fist (rear-wheel drive models) — removal and installation
Front suspension springs (rear-wheel drive models) — removal and installation
Upper suspension arm — removal and installation
Lower arm front suspension — removal and installation
Swivel fist (all-wheel drive models) — removal and installation
Front wheel hub and bearing (4WD models) — replacement
Rear shock absorbers — removal and installation
Springs / earrings — removal and installation
Steering
Connection tightening torques (Nm)
Steering wheel — removal and installation
Tie rods — check, removal and installation
Steering gear — removal and installation
Power steering pump — removal and installation
Power Steering — Bleeding
Front wheel alignment
Body
Repair of body elements
Body — maintenance and repair
Vinyl Finish — Maintenance and Repair
Upholstery and rugs — care
Body repair — minor damage
Body repair — major damage
Hinges and locks — maintenance and repair
Central locking — general information
Windshield and Fixed Glass — Replacement
Hood — removal, installation and adjustment
Facing panel deeri — removal and installation
Door glass and power window — removal and installation
Side lockable window (commercial-passenger models with an extended cab) — removal and installation
Hinged Rear Window (Sport-Utility Models) — Removal and Installation
Door lock, drum lock switch and handle — removal and installation
Side door and cargo compartment door — removal and installation
Radiator grill — removal and installation
Hood lock cable — removal and installation
Front fender — removal and installation
Rear body cover — removal and installation
Rear cover (Sport-Utility models) — removal and installation
Outside mirror — removal and installation
Electrical equipment
Engine electrics
Ignition system — general information and precautions
Battery — removal and installation
Ignition system — check
Ignition distributor — removal and installation
Electronic ignition module (pre-1995 models) — replacement
Inductive ignition sensor (until 1995) — check and replace
Ignition coil — check and replacement
Battery charging system — general information
Charge system — check
Generator — removal and installation
Brushes and voltage regulator — replacement (only for generators type SI)
Starter motor — check without removal from the car
Starter motor — removal and installation
Traction relay — removal and installation
Equipment and devices
General information about electrical equipment
Troubleshooting — general information
Fuses — general information
Fusible links — general information
Breakers
Turn signal and alarm breaker — check and replace
Headlights — removal and installation
Headlights — adjustment
Lamps — replacement
Switches — removal and installation
Ignition switch drum switch — replacement
Instrument panel — removal and installation
Windshield wiper motor — removal and installation
Rear window wiper motor — removal and installation
Receiver and speakers — removal and installation
Electric locks — description and verification
Power windows — description and verification
Pneumatic safety system — general information
Electrical circuits
Symbols used in vehicle electrical diagrams
Generic Cruise Control Wiring Diagram (1996 Models)
Circuit diagram for cruise control (1995-1995 models)
Circuit diagram for cruise control (1993 models)
Engine control circuit diagram (models 1987-1995)
4.3L engine control circuit diagram (models since 1996)
Schematic diagram of the control of engines 5.0, 5.7 and 7.4 l
Typical air conditioning and heater control wiring diagram (models since 1995)
Typical air conditioning and heater control wiring diagram (models before 1994)
Typical wiring diagram of devices and switches (models since 1995)
Interior, doorway and engine compartment lighting devices (models up to 1995)
Door lock power supply system (without driver cab door lock)
Power supply system for door locks (models since 1995)
Power supply system for door locks (models since 1990)
Power window wiring diagram for 2 doors
Power window wiring diagram for 4 doors
Engine start and battery charging system (S / K and Sierra models since 1987)
Engine start and battery charge system (S/K models 1987-1994)
Windshield washer and wiper (models since 1987)
Windscreen washer and 2-speed wiper (models 1987-1993)
Schematic diagram of outdoor lighting devices
Schematic diagram of the headlights
Illumination of devices and switches (models since 1996)
Interior, doorway and engine compartment lighting devices (models since 1996)
Wiring diagram of a typical audio system
Control and measuring devices, control lamps (models since 1995)
Instrumentation, control lamps (models 1987-1995)
Chevrolet Tahoe 2 and 3 (2000-2014)
General information
Vehicle characteristics
Engine and transmission
All-wheel drive control system and transfer case
Suspension and control systems
Steering
Brake system
Vehicle identification number
Vehicle certification plate
Tire type and tire pressure
Spare parts identification plate
Security system plate
Location of unit numbers
Abbreviations used in the manual
Engine Specifications
General car repair instructions
Installation points for the garage jack and lift legs
Vehicle device
Dashboard Cadillac Escalade
Dashboard Chevrolet Tahoe
Dashboard Chevrolet Avalanche
Door lock
Anti-theft system
Instrument cluster
Tachometer (engine speed indicator)
Fuel quantity indicator
Coolant temperature gauge
Automatic transmission fluid temperature gauge
Oil pressure gauge
Voltmeter (depending on modification)
Instrument cluster indicators
Outside temperature gauge
Compass (driving direction)
Multifunction display (DIC system)
Power window control
Combined steering column switch
Light signaling on the car
Windshield wipers and washers
Speed control system
Opening and closing the hood
Tailgate (Cadillac Escalade, Chevrolet Tahoe)
Hinged cab wall and removable rear window (Chevrolet Avalanche)
Tailgate Tailgate (Chevrolet Avalanche)
Fuel tank filler cap
Rear view mirror control
Steering wheel adjustment
Pedal Assembly Position Adjustment
Rear door glass defroster
Seat adjustment
System of individual settings
Seat heating
Seat belts
Installing child seats
Safety Precautions for Vehicles with SRS
Front passenger airbag and pretensioner activation system
Sunroof (modifications)
Heating and air conditioning control
Radio — highlights of operation
Video system for rear passengers
Audio system for rear passengers
Manual
Parking system (modifications)
Parking brake
Driving a car with automatic transmission
Shock Absorber Stiffness Automatic Change System (RSS)
Anti-Lock Braking System (ABS)
Traction Control System (TAS) (Chevrolet Tahoe)
StabiliTrak stability control system
Tire pressure monitoring system
Transmission features of 4WD models
Rear Wheel Steering System (WS)
Driving Tips for Various Conditions
Towing a car
Trailer towing
Engine starting
Engine malfunctions while driving
Jack and tools
Spare wheel
Poddomkrachivanie car
Wheel replacement
Tire Recommendations
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel disks
Brake pad wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses
Replacing lamps in lighting devices
Maintenance
Maintenance intervals
Rules for performing work in the engine compartment
Location of service items in the engine compartment
Checking the engine oil level
Changing engine oil and oil filter
Air filter
Cooling liquid
Coolant replacement
Fuel filter
Checking the condition of the battery
Removing and installing the battery
Spark plug
Checking the pressure at the end of the compression stroke
Attachment drive belt
Automatic transmission fluid
Transfer box oil
Front axle gear oil
Rear axle gear oil
Checking the brake fluid level
Checking the fluid level in the reservoir of the power steering system
Catalog numbers of original spare parts
Reading and erasing diagnostic trouble codes
Diagnostic Trouble Codes (GMT 800 models prior to 2007)
Diagnostic Trouble Codes (GMT 900 models since 2007)
Power unit
Engine repair
Description of the elements of the engine and its systems
Engine lubrication system — design description
Intake Manifold — Design Description
Cylinder head — design description
Engine Front — Design Description
Lower part of the engine — description of the design
Rear of the engine — design description
Cylinder block plugs and sensors — design description
Attachment drive belt
A/C Compressor Drive Belt
Stray pulley — removal and installation
Attachment drive belt tensioner
Air conditioning compressor drive belt tensioner
Engine Mounts — Check
Removal and installation of the left support of the engine
Removal and installation of the right support of the engine
Support brackets (LY6 engine) — removal and installation
Upper engine cover
Hoses and tubes of the crankcase ventilation system
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Block collapse cover — removal and installation
Oil manifold (cylinder deactivation system)
Valve cover of the left semi-block
Valve cover of the right semi-block
Rocker arms and push rods
Valve stem seals and valve springs
Dipstick and dipstick guide
Cylinder head — removal and installation
Valve lifters — removal and installation
Crankshaft pulley
Front crankshaft oil seal
Front engine cover
Variable valve timing system
Rear crankshaft oil seal
Rear engine cover
Oil filter adapter
Oil pan — removal and installation
Pressure reducing valve — removal and installation
Oil level sensor
Oil pump — removal and installation
Timing chain and sprockets
Camshaft — removal and installation
Torque converter clutch
Engine overhaul
Engine Removal and Installation — Early Models
Removal and installation of the engine — late models
Engine disassembly
Cylinder block — check
Cylinder boring and honing
Crankshaft — check
Measuring clearance in main and connecting rod bearings
Crankshaft pulley — washing and checking
Automatic transmission clutch — washing and checking
Piston, connecting rod and connecting rod bearing
Replacing camshaft bearings
Camshaft — washing and checking
Timing chain and sprockets — washing and checking
Coupling system variable valve timing
Solenoid valve for variable valve timing
Valve for variable valve timing
Rocker arms and push rods — washing and checking
Pushers and their guides — washing and checking
Cylinder head — disassembly
Cylinder head — check
Checking valves, valve guides and valve seats
Valve and valve seat reconditioning
Cylinder Head — Assembly
Oil pump — disassembly and assembly
Oil collector (since 2007 of release) — check
Intake manifold — check
Exhaust manifold — check
Engine assembly
Engine Repair Specifications
Cooling system
Checking the tightness of the cooling system
Expansion tank cap check
Expansion tank — removal and installation
Expansion tank hose
Upper Radiator Hose
Lower Radiator Hose
Radiator Vent Hose
Quick connector of tubes and hoses of the engine oil cooler
Pipes and hoses of the engine oil cooler
Mechanical fan — removal and installation
Electric fan — removal and installation
Electric fan diffuser
Top diffuser mechanical fan
Lower mechanical fan diffuser
Cooling fan connectors
Thermostat housing and thermostat
Coolant pump
Radiator — removal and installation
Upper radiator deflector
Coolant heater
Coolant Heater Wires
Air vent pipe from the cooling system
Air discharge hose from the cooling system
Injection and control system
Description of the injection system and its elements
Engine Controls — Component Location
The engine control unit
Learning the crankshaft position measurement system
Throttle actuator learning
Throttle actuator control unit (early models)
Coolant temperature sensor
Air flow/air temperature sensor
Intake manifold absolute pressure sensor
Vacuum sensor in the brake booster
Oxygen sensor — removal and installation
Accelerator pedal position sensor
Throttle body
Relieve pressure in the fuel system
Maintenance of fuel line connectors
Draining the fuel tank
Fuel tank filler pipe
Fuel tank — removal and installation
Fuel tank pressure sensor
Fuel pump module
Fuel level sensor — removal and installation
Fuel pipes and hoses on the chassis
Fuel system cleaning
Fuel manifold, bypass pipe and injectors
Vapor accumulator cleaning valve
Cleaning the fuel injector
Evaporative accumulator purge solenoid valve
Evaporative Emissions Hoses and Tubes
Fuel vapor accumulator — removal and installation
Cleaning the Evaporative Emission System
Ignition coils — removal and installation
Spark plug wires
Spark plug
Crankshaft position sensor
Camshaft position sensor
Knock sensor — removal and installation
Air filter filter element
Air filter housing
Air filter housing outlet
Exhaust system
Exhaust system — general information
Exhaust manifold left semi-block
Exhaust manifold of the right semi-block
Catalytic Converter Insulator — 1500 Series
Catalytic Converter Insulator — 2500 Series
Catalytic Converter — 1500 Series
Catalytic Converter — 2500 Series
Release hinge bracket
Exhaust Silencer — 1500 Series
Exhaust Silencer — 2500 Series
Dashboard heat shield
Exhaust manifold heat shield
Engine electrical equipment
Starting the engine from an external source
Battery negative terminal cable
Battery positive terminal cable
Location of engine electrical components
Battery Charging Alternator Cable
Starter cable — removal and installation
Battery — general information
Battery — removal and installation
Battery current sensor
Battery tray
Additional battery tray
Motor ground cable
Starter — removal and installation
Generator — removal and installation
Generator bracket — removal and installation
Transmission
Automatic gearbox 4L60, 4L65, 4L70
The main parameters of the automatic transmission
Location of gearbox controls
Replacing the automatic transmission
Replacement of automatic transmission fluid and filter
Automatic transmission control cable — removal and installation
Automatic transmission control cable — adjustment
Start inhibit switch
Vehicle speed sensor
Pressure regulator — removal and installation
Valve body and pressure switch
Rear crankcase automatic transmission
Pilot and changeover valves
Automatic gearbox 6L50, 6L80, 6L90
The main parameters of the automatic transmission
Replacing the automatic transmission
Replacing the working fluid and filter
Output shaft seal
Oil seal of the switch of prohibition of start of the engine
Automatic transmission control cable — removal and installation
Automatic transmission control cable — adjustment
Start inhibit switch
Automatic transmission input/output speed sensors
Solenoid valve block and automatic transmission control unit
Transfer case
Location of transfer box components
Removal and installation of the transfer case
Checking the level and changing the oil
Input shaft seal
Output Shaft Seal — Front
Output Shaft Seal — Rear
Mode switching motor
Transfer case control unit
Transfer case control switch
Drive shafts and cardan
Cardan shaft — design description
Front driveshaft
Rear driveshaft
Cardan joint — disassembly and assembly
Disassembly and assembly of drive shafts
Drive shaft — removal and installation
Cover and inner CV joint
Cover and external CV joint
Front drive axle
8.25« reducer, switchable axle, early models
8.25« reducer, switchable axle, late models
8.25« gearbox, fixed axle, late models
9.25« reducer, switchable axle
8.25« reduction, fixed axle, early models
Checking the oil level
Transmission oil change
Breather hose — removal and installation
Breather hose fitting — removal and installation
Bridge engagement drive
Fork, oil seal and deflector of the drive gear of the gearbox
Front Axle Reducer — 2500 Series
Front Axle Reducer — 1500 Series
Fixed Axle Shaft and Beam — 8.25« Reducer
Axle shaft and beam of the disconnected bridge — gearboxes 8.25 and 9.25
Rear drive axle
8.6« locking differential
10.5« locking differential
9.5« locking differential
8.6« Rear Axle — Design Description
9.5« Rear Axle — Design Description
10.5« Rear Axle — Design Description
Checking the level and changing the oil
Rear gearbox — removal and installation
Hub and brake disc (10.5«)
Axle shaft and gasket (10.5 in.)
Axle shaft (8.6« or 9.5»)
Oil seals and axle bearing
Breather hose — removal and installation
Fork and epiploon of a leading gear wheel of a reducer
Reducer gears — removal and installation
Bearings of the drive gear of the gearbox
Regulation of position of a leading gear wheel of a reducer
Side bearing preload adjustment
Gear gap adjustment
Checking the configuration of the contact patch in the meshing of the gear teeth
Lockable differential — disassembly and assembly
Chassis
Car suspension
Wheel alignment data
Adjustment of wheel mounting angles
General description of the front suspension
Lower arm front suspension
Upper arm front suspension
Steering knuckle front suspension
Front suspension wheel hub
Front suspension torsion bar
Front shock absorber
Front suspension strut
Front suspension travel limiter
Stabilizer bar of the front suspension
Front suspension ball joints
Lower trailing arm rear suspension
Upper trailing arm rear suspension
Panhard rod, rear suspension
Rear Suspension Spring (1500 Models)
Rear Suspension Leaf Spring (2500 Models)
Rear shock absorber
Rear travel limiter
Stabilizer bar of the rear suspension
Automatic Body Leveling (ALC) and Variable Damper Control (ESC)
ALC and ESC systems control unit
Body height sensor rod
Body height sensor
Compressor of the body height control system
Air tube between rear shock absorbers and compressor
Dryer and air pressure sensor
Tire pressure system
Tire pressure sensor
Steering
Steering — general information
Bleeding the power steering system
Vacuum drop diagnostics
Power steering pump pulley
Power steering pump
Steering gear — removal and installation
Steering worm thrust bearing adjustment
Adjusting the preload of the center position of the bipod shaft
Steering rack — removal and installation
Steering rack bearing preload adjustment
Steering column — design description
Steering column — removal and installation
Checking the steering column after a collision
Steering column covers
Steering column boot
Ignition lock — removal and installation
Steering wheel position sensor
Airbag Current Collector
Lower intermediate steering shaft
Upper intermediate steering shaft
Steering rack boot
Pendulum lever — removal and installation
Outer tie rod
Inner tie rod
Steering shock absorber
Transverse steering rod
Brake system
Manageability Improvement Systems
Automated bleeding of the brake system
Manual bleeding of the brake system
System pressure modulator valve
Electronic brake control
Front wheel speed sensor
Rear wheel speed sensor
Rear wheel speed sensor timing ring
Traction control switch
The sensor of deviation from the course of the car
Location of components and parts of the brake system
Disc brakes — specification
Measuring the thickness of the brake disc
Brake disc surface
Measuring brake disc runout
Correction of brake disc runout
Checking the brake pad
Checking the brake caliper
Checking the brake caliper support
Brake pads — replacement
Lapping brake pad and disc
Brake caliper — removal and installation
Brake Caliper Repair
Replacing Disc Brake Hardware
Brake disc — removal and installation
Front brake screen
Rear brake shield
Hydraulic part of the brake system — location of components
Checking the brake system on the road
Measuring the brake pedal stroke
Evaluation of the work of the hydraulic brake booster
Vacuum Source Check
Search for leaks in the hydraulic drive of the brakes
Visual inspection of hydraulic system components
Checking brake pipes and hoses
Checking the brake pedal pusher
Filling the Master Cylinder Reservoir
Master cylinder reservoir
Master brake cylinder
Brake fluid level sensor
Brake pedal — removal and installation
Vacuum brake booster
Brake booster check valve and hose
Hydraulic brake booster
Hydraulic brake booster accumulator
Brake pipes — replacement
Front brake hose
Brake hose frame and rear axle
Rear brake hose
Checking the parking brake pad
Parking brake shoe replacement
Parking brake release handle
Parking brake pedal
Parking brake indicator switch
Rear parking brake cable
Parking brake cable guide
Parking brake cable adjuster
Parking brake actuator
Parking brake base plate
Parking brake adjustment
Parking brake cable tension adjustment
Body (until 2007)
Exterior (external elements)
Front bumper bracket — removal and installation
Front bumper — removal and installation
Front bumper panel — removal and installation
Front bumper air deflector
Front bumper reinforcement (Avalanche)
Rear bumper — removal and installation
Rear bumper panel — removal and installation
Radiator grill — removal and installation
Radiator grill protection
Front fender — removal and installation
Hood — removal and installation
Hood soundproofing — removal and installation
Hood lock — removal and installation
Bonnet lock cable
Radiator support — removal and installation
Grille reinforcement
Radiator support upper brace
Interior (internal elements)
Instrument panel amplifier
Dashboard Amplifier Bracket
Dashboard lower trim
Instrument cluster — removal and installation
Knee support — removal and installation
Dashboard Upper Trim
Accessory switch — removal and installation
Top facet of floor console
Dashboard facet
Floor console — removal and installation
Glove box door
Floor console end panel
Windshield opening panel
Front pillar trim panel
B-pillar trim panel
Third pillar trim panel
Door sill trim panel
Rear fender trim panel
Cargo door panel
Upper molding of the cargo door
Rear corner panel
Upper console — removal and installation
Ceiling panel front
Back of ceiling panel
Front mat — removal and installation
Rear mat — removal and installation
Doors, locks and windows
Location of door components
Door position adjustment
Front door — removal and installation
Front door trim panel
Front door hinge — pillar
Front Door Hinge — On Door
External rearview mirror
Exterior Mirror Interior Trim
Rear side door
Rear side door trim panel
Door opening limiter
Interior door handle
External door handle
Door lock drive
Door window regulator — removal and installation
Rear Side Door Power Window Switch
Door latch
Door control unit
Door Trim Panel Insert (Escalade)
Power window motor
Door glass — removal and installation
Glass guide channel
Cargo Compartment Door (Multiple)
Rear cargo door (one-piece)
Rear cargo door trim panel
Rear cargo door glass
Cargo compartment rear door lock actuator
Rear door lock cylinder
Rear door lock
Fuel tank filler cap
Pressure relief valve
Tailgate of the cargo compartment
Cargo compartment tailgate handle
Cargo compartment tailgate lock
Tailgate Lock Cylinder
Lower hinge of the cargo compartment door
Upper cargo door hinge
Cargo Compartment Door Lock Handle
Cargo Compartment Door Lock Drive
Lock rod and external handle of split cargo door
Lower cargo door lock
Upper cargo door lock
Middle door panel
Middle door hinges
Middle door latch
Cargo floor trim plate
Cargo compartment lid guide
Cargo Door Removable Window Lock
Central bridge of the cargo compartment
Side bridge of the cargo compartment
Removal and installation of frame elements
Installation of stationary glasses
Rear fender glass
Molding of apertures of stationary glasses
Windshield — removal and installation
Washer pump and reservoir
Windshield wiper motor and linkage
Windshield wiper arm
Wiper motor cover
Rear window cleaner electric motor
Rear window wiper arm
Sunroof — position adjustment
Roof drainage channel
Sunroof connecting rods
Sunroof drain hose
Sunroof glass
Hatch blind — removal and installation
Sunroof frame
Sunroof drive motor
Sunroof wiring
Sunroof switch
Heating and air conditioning
Air Conditioning, Heating and Ventilation — Location of Components
Precautions and Warnings
Air conditioning calibration
Volumes of liquids to be filled in the air conditioning system
Evaporator tube — removal and installation
Tube with expansion jet
Air conditioning compressor — removal and installation
Refrigerant outlet hose
Refrigerant hose
Relay for switching on the air conditioning compressor
Refrigerant high pressure sensor
Low refrigerant pressure sensor
Air conditioner condenser — removal and installation
Air conditioner battery — removal and installation
Air conditioning unit
Air conditioner evaporator radiator
Air conditioning blower motor resistor
Air conditioner blower motor
Heater radiator — removal and installation
Resistor for auxiliary air conditioner blower motor
Additional air conditioner fan
Expansion valve — removal and installation
Additional air conditioning unit
Radiator for heater and evaporator for auxiliary air conditioner
Additional evaporator tube
Climate control panel
Temperature control servo
Temperature control servomotor for auxiliary air conditioner
Servo drive for switching ventilation modes
Servo drive for ventilation modes of the additional air conditioner
Front control panel for additional climate control
Rear air conditioner control panel
Recirculation mode servo
Coolant bypass valve
Control valve — removal and installation
Auxiliary climate control unit
Fan speed control unit (with automatic control)
Fan speed switch for auxiliary air conditioner
Additional air conditioning unit
Outdoor temperature sensor
Cabin air temperature sensor
Additional interior air temperature sensor
Temperature sensors — removal and installation
Sunlight sensor
Security System (SRS)
Precautions for operation and maintenance
Disabling and connecting the passive safety system
Driver's airbag
Front passenger airbag
Side airbag for driver and front passenger
Front impact sensor
Side impact sensor
Passive safety system control unit
Spiral Airbag wire
Seat position sensor (models since 2003)
Passenger seat monitoring system (models since 2003)
Front seat seat belt
Front seat belt buckle
Center seat belt, front seat
Central seat belt of the rear seat
Rear center seat belt buckle
Rear seat belt buckle
Second row rear seat belt with pretensioner
Third row rear seat belt with pretensioner
Body (since 2007)
Exterior (external elements)
Front bumper trim panel
Lower trim front bumper (Z71)
Bumper trim support bracket
Front bumper trim reinforcement
Front bumper reinforcement
Front bumper reinforcement support
Rear bumper trim panel
Rear bumper reinforcement
Radiator grill — removal and installation
Radiator grill reinforcement support
Radiator support — removal and installation
Front fender — removal and installation
Front wheel arch liner
Rear wheel arch liner
Windshield pillar molding
B-pillar top molding
B-pillar lower molding
Roof Panel Rear Molding (Avalanche/Escalade EXT)
Rear corner molding
Cargo compartment door molding
Front pillar molding
Rear fender trim panel
Rear floor trim panel (Avalanche/Escalade EXT)
C-pillar molding (Avalanche/Escalade EXT)
C-pillar molding
Doors, locks and windows
Trim panel front side door
Trim panel, rear side door
Front and rear side door seal
Cargo Compartment Tailgate (Avalanche/Escalade EXT)
Cargo compartment tailgate overlay
Cargo compartment door
Cargo door trim panel
Middle door — removal and installation
Cargo Compartment Interior and Exterior Side Trim (Avalanche/Escalade EXT)
Front, center and rear cargo area covers
Interior (internal elements)
Dashboard Upper Trim
Knee support — removal and installation
Knee deflector
Instrument cluster visor
Instrument cluster trim
Dashboard frame
Dashboard frame support
Dashboard door
Lower Dashboard
Panel with grilles for blowing the windshield
Center console sides (Cadillac)
Facet of the center console
Center console housing
Center console — removal and installation
Rear trim center console
Overhead console — removal and installation
Rear overhead console
Electrical equipment
Electrical appliances (until 2007)
Relays and fuses
Removal and installation of the mounting block in the engine compartment
Removal and installation of the mounting block under the instrument panel (left side)
Removal and installation of the mounting block under the instrument panel (right side)
Replacing lamps in the instrument cluster
Removal and installation of the on-board computer
Removal and installation of the engine oil emergency pressure sensor
Removal and installation of the engine oil level sensor
Removal and installation of the electronic control unit for electrical equipment
Rear window wiper and washer control switch
Removal and installation of draft of a drive of a cleaner of a windshield
Windshield wiper motor control circuit
Removal and installation of levers of a cleaner of a windshield
Removal and installation of brushes of a cleaner of a windshield
Removal and installation of the electric motor of a cleaner of back glass
Removal and installation of the lever of a cleaner and a brush of back glass
Removal and installation of a reservoir of a washer of a windshield
Removal and installation of the washer pump
Removal and installation of the liquid level sensor in the washer reservoir
Removal and installation of the block of a control system of the remote lock
Replacing the battery in the transmitter
Registering and synchronizing a remote control transmitter
Removal and installation of the control unit of the cruise control system
Removal and installation of a cable of system of maintenance of speed
Removal and installation of the electronic unit of the parking system
Removal and installation of parking system indicators
Removal and installation of the switch of system of a parking
Removal and installation of sensors of system of a parking
Removal and installation of a sound signal
Lighting and lamps (until 2007)
Removal and installation of the lighting control switch
Removal and installation of the switch of fog lamps
Fog lamp switch and interior lamps
Removal and installation of the fog lamp switch
Removal and installation of the stoplight switch
Removal and installation of the switch of the corrector of headlights
Removal and installation of the light sensor
Removal and installation of the relay-interrupter of indexes of turn
Removal and installation of the relay of system of illumination in the daytime
Removal and installation of headlights
Removal and installation of discharge headlights
Removal and installation of a fog lamp
Fog lights and daytime running lights (Avalanche)
Replacing bulbs in fog lights
Fog lamp adjustment
Removal and installation of the forward indicator of turn
Front turn signal and tail light (Avalanche)
Removal and installation of the combined lantern
Removal and installation of a fog lamp
Replacing the fog light bulb
Removal and installation of an additional brake light
Removal and installation of a lamp of illumination of license plate
Removal and installation of a lamp of illumination of a motor compartment
Removal and installation of a lamp of illumination of an aperture of a door
Removal and installation of a lamp of illumination of a footboard
Removal and installation of a lamp of illumination of salon
Removal and installation of a lamp of illumination of a ware box
Removal and installation of a lamp of illumination of a cosmetic mirror
Removal and installation of a lamp of illumination of an ashtray
Audio system (until 2007)
Removal and installation of the radio receiver
Removing and installing the CD player
Removal and installation of the amplifier
Removal and installation of a receiver (models of release since 2003)
Removal and installation of the steering wheel audio control switch
Audio system control panel for rear passengers
Removing and installing a DVD player for rear passengers (since 2003)
Removing and installing the microphone
Removing and installing speakers in the front doors
Removal and installation of speakers in the rear doors
Removal and installation of the speaker in the rear rack
Removal and installation of the rear speaker
Removing and installing the speaker in the console
Removing and installing a tweeter
Removing and installing bass speaker
Removing and installing the antenna
Removing and installing the antenna cable
Removal and installation of digital radio antenna (since 2003)
Removal and installation of coaxial cable under the instrument panel (since 2003)
Removal and installation of coaxial cable in the A-pillar (since 2003)
Electrical appliances (since 2007)
Relays and fuses
Removal and installation of the mounting block in the engine compartment
Removal and installation of the mounting block bracket in the engine compartment
Removal and installation of the mounting block under the instrument panel (left side)
Removal and installation of the mounting block under the instrument panel
Removal and installation of a combination of devices
Removal and installation of the on-board computer control switch
Removing and installing the watch
Removal and installation of the panel of switches
Removal and installation of the switch of management of screen wipers
Removal and installation of a windshield washer hose
Removal and installation of a washer tank
Removal and installation of the windshield washer pump
Removal and installation of the electric pump of a washer of back glass
Removal and installation of the liquid level sensor in the washer reservoir
Removal and installation of washer fluid heater
Removal and installation of levers of a cleaner of a windshield
Removal and installation of the lever of a cleaner of back glass
Windshield wiper motor control circuit
Electric motor of the windshield cleaner drive
Electric motor of the rear window cleaner drive
Removal and installation of draft of a drive of a cleaner of a windshield
Removal and installation of the rain sensor
Power window master switch
Passenger Power Window Switches
Removal and installation of guides of a window regulator (forward doors)
Power window motor (front doors)
Removal and installation of guides of a window regulator (rear doors)
Power window motor (rear doors)
Central locking remote control unit
Replacing the battery in the transmitter
Removal and installation of the sunroof drive motor
Sunroof Motor Authorization Procedure
Removal and installation of the switch of management of the electric drive of the hatch
Removal and installation of the control unit of the electric drive of a back door
Removal and installation of the electric motor of a drive of a back door
Removal and installation of draft of the electric drive of a back door
Removal and installation of the rear door position sensor
Removal and installation of the switch of the electric drive of a back door
Removal and installation of the sensor of an open rear door
Removal and installation of the electric drive of a back door
Removal and installation of the electronic unit of the parking system
Removal and installation of parking system indicators
Removal and installation of sensors of system of a parking
Removal and installation of the rear view camera
Removing and installing the rear view camera unit
Lighting and lamps (since 2007)
Removal and installation of the stoplight switch
Removing and installing the brake pedal position sensor
Removal and installation of the lighting control switch
Removal and installation of the light sensor
Removal and installation of a lamp of illumination of salon
Removal and installation of a lamp of local illumination
Removal and installation of a lamp of illumination of a footboard
Removal and installation of a lamp of illumination of an aperture deri
Removal and installation of a back lamp of illumination of salon
Removal and installation of headlights
Removal and installation of a ballast of a gas-discharge headlight
Replacing headlight bulbs
Removal and installation of fog lights
Replacing lamps in the daytime lighting system
Removal and installation of the repeater of turn (Escalade)
Replacing the front lamp
Turn Signal/Parking Light Bulb Replacement
Removal and installation of an additional brake light
Removal and installation of license plate lamps
Removal and installation of the rear combination lamp
Replacing lamps in combination lamp
Audio system (since 2007)
Removing and installing the microphone
Removing and installing the cell phone control unit
Removal and installation of the radio
Removal and installation of digital radio
Removal and installation of the amplifier of an audio system
Removing and installing cell phone and digital radio antennas
Removing and installing a fixed antenna
Removing and installing the antenna module
Removing and installing the GPS antenna
Removing and installing the digital radio antenna cable
Removing and installing the antenna cable
Removal and installation of the audio system transceiver
Removing and installing the DVD player
Audio system control panel for rear passengers
Removing and installing the AV input
Removal and installation of a decorative lattice of the forward loudspeaker
Removing and installing the front speaker
Removal and installation of the loudspeaker in a forward door
Removal and installation of the speaker in the center console
Removal and installation of the speaker in the front pillar
Removal and installation of the speaker in the rear side door
Removal and installation of the speaker in the rear rack
Wiring diagrams (2000-2005)
Rules for the use of electrical circuits
Anti-Lock Braking System: Power, Mass Points
Anti-lock braking system: wheel speed sensors
Anti-lock braking system (with traction control)
Hydraulic lines: brake system indicator
Transfer box (NVG 246-NP8)
Engine Management System 5.3L and 6.0L
Wiring diagram of the cooling system
Electrical diagram of the electrical equipment of the engine
Steering wheel force adjustment system
Automatic body leveling and damping adjustment system
Shock absorber stiffness control system
Automatic transmission control system (4L60-E)
Electrical connectors and their designation
Wiring diagrams (2005-2007)
Anti-Lock Braking System
Hydraulic lines: brake system indicator
Transfer box NVG 246 NP8
Engine Management System 6.0L
Charging system (except L18 or NYS)
Charging system (L18 or NYS)
Engine start system
Automatic body leveling and damping adjustment system
Tire pressure monitoring system
Start inhibit switch, 4WD control
Solenoid valve for controlling pressure, automatic transmission fluid temperature and speed
Solenoid valves for switching automatic transmission modes and brake light switch
Start inhibit switch, selector lock switch
Electrical connectors and their designation
Wiring diagrams (since 2007)
Pedal height adjustment system (except AN3)
Pedal height adjustment system (AN3)
Power windows (left side)
Power windows (right side)
Rear window heater
Wiring diagram for horn
Headlights and daytime lighting system (control)
Headlights and daytime lighting system
Wiring diagram for fog lights
Fog lights (export)
External lighting system
Interior lighting system
Interior rearview mirror
Rear view mirror, driver's side
Rear view mirror, passenger side
Central locking (front and rear doors)
Door control units
Rear door lock electric drive (E52 except E61)
The electric drive of the rear door glass lock (E52)
Power rear door
Windshield wipers and washers
Rear window cleaner and washer (E52)
Windshield wipers and washers
Anti-Lock Braking System
Wiring diagram of the instrument cluster
Driver information system
Sound warning system
Speed control system
Engine management system
Wiring diagram of the cooling system
Starting and charging system
Air conditioning, heating and ventilation system
Sunroof electric wiring diagram
Immobilizer wiring diagram
Wiring diagram of the parking system
Central locking remote control system (AP3/AP8)
The system of notification of unbuckled seat belts
Supplemental Restraint System (SRS)
Driver's seat electrical system
Front passenger seat electrics
Rear seat electrics
Seat heating and cooling system
Steering wheel electrical equipment (steering wheel heater)
Automatic body leveling and damping adjustment system
Automatic transmission control system
Shift lock system
Transfer case electronic control system
Electrical connectors and their designation
Chevrolet Lumina 1 (1989-1994)
General information
Maintenance
Vehicle identification
Conversion factors of physical quantities
Data for maintenance
General maintenance information
Maintenance Schedule
Engine compartment and underside of vehicle
General information on adjustment
Fluid level checks (every 250 miles or weekly)
Tire condition and pressure check (every 250 miles or weekly)
Automatic transmission hydraulic fluid level check (every 3000 miles or 3 months)
Power Steering Fluid Check (every 3,000 miles or 3 months)
Check, service and charge the battery (every 3000 miles or 3 months)
Cooling system check (every 3000 miles or 3 months)
Inspection and replacement of underhood hoses (every 3000 miles or 3 months)
Check and replace wiper blades (every 3000 miles or three 3 months)
Change engine oil and oil filter (every 3000 miles or 3 months)
Checking the condition of the axle boots (every 3000 miles or 3 months)
Suspension and steering check (every 3000 miles or 3 months)
Exhaust system check (every 3000 miles or 3 months)
Wheel rotation (every 7500 miles or 12 months)
Brake check (every 7500 miles or 12 months)
Fuel system check (every 7500 miles or 12 months)
Air filter change (every 7500 miles or 12 months)
TBI TBI Bolt Tightness Check (3.1L Engine)
Poly V-belt inspection and replacement (every 7500 miles or 12 months)
Seat belt check (every 7500 miles or 12 months)
Check starter lock (every 7500 miles or 12 months)
Spare wheel and jack check (every 7500 miles or 12 months)
Fuel filter change (every 30,000 miles or 24 months)
Chassis and body lubrication (every 30,000 miles or 24 months)
Transmission Hydraulic Fluid Change and Filter Change (every 30,000 miles or 24 months)
Thermostat check (3.1L engine) (every 30,000 miles or 24 months)
Drain, Flush, and Refill Cooling System (every 30,000 miles or 24 months)
Crankcase ventilation valve check and replacement (every 30,000 miles or 24 months)
Gasoline Evaporation System Check (every 30,000 miles or 12 months)
Change spark plugs (every 30,000 miles or 12 months)
Checking and replacing spark plug wires, distributor cap and rotor
Determination of malfunctions by the appearance of spark plugs
Checking and adjusting the ignition timing (engine 3.1 l)
Power unit
Engine 3.1L V6
Technical data of the engine 3.1 liters (V6)
General information about engine repair
Repair work performed without removing the engine
Setting the piston N1 to TDC
Removing and installing valve covers
Removal and installation of an inlet collector
Removal, inspection and installation of rocker arms and stems
Replacing springs, retainers and valve seals
Removal and installation of exhaust manifolds
Removal and installation of a head of cylinders
Removal, check and installation of hydraulic pushers of valves
Removal and installation of antivibrator
Replacing the front crankshaft seal
Removing and installing the timing chain cover
Check, removal and installation of a chain and an asterisk of a drive of the gas-distributing mechanism
Removal and installation of an oil crankcase
Removal and installation of the oil pump
Checking and replacing the engine mount
Engine 3.8L V6
Technical data of the engine 3.8 liters (V6)
General information about engine repair
Repair work performed without removing the engine
Determination of the position of the top dead center of the 1st cylinder
Removing and installing valve covers
Removal, check and installation of rocker arms and rods
Replacing springs, crackers and valve cuffs
Removal and installation of an inlet collector
Removal, check and installation of pushers of valves
Removal and installation of exhaust manifolds
Removal and installation of a head of cylinders
Removal and installation of antivibrator
Replacing the front crankshaft seal
Removing and installing the timing chain cover
Removing and installing oil filter flange and pressure regulator valve
Removal and installation of the oil pump
Removal and installation of a chain and sprockets of a drive of a camshaft
Removal and installation of an oil crankcase
Removal and installation of a reception tube of the oil pump and an oil intake
Checking and replacing engine mounts
Engine overhaul
Technical data for the overhaul of 3.1 liter engines
Technical data for overhaul of 3.8 liter engines
General information about engine overhaul
Engine overhaul is a must
Cylinder compression check
Removing the Engine — Precautions
Removal and installation of the engine
Engine overhaul options
Engine Overhaul — Disassembly Sequence
Disassembly of the cylinder head
Cleaning and checking the cylinder head
Valve maintenance
Cylinder head assembly
Removing and checking the camshaft, balancing the shaft and bearings
Removing pistons and connecting rods
Removing the crankshaft
Cleaning the cylinder block
Checking the block of cylinders
Cylinder honing
Checking pistons and connecting rods
Checking the crankshaft
Checking the main bearings and bearings of the upper heads of the connecting rods
Engine Overhaul — Assembly Sequence
Installation of piston rings
Installing the crankshaft and checking the clearance of the main bearings of the crankshaft
Installing the camshaft and balance shaft
Replacement of a back epiploon of a cranked shaft
Installing and checking the oil clearances of the connecting rod bearings
Removal and installation of a flywheel
Initial start-up and run-in after overhaul
Cooling system
Technical data of the engine cooling system
General information about the cooling system
Coolant — general information
Checking and replacing the thermostat
Checking the engine cooling fan motor
Troubleshooting the cooling fan control circuit
Engine Cooling Fan Replacement
Engine Cooling Fan Motor Replacement
Removal and installation of a radiator
Removal and installation of a tank of a cooling liquid
Checking the coolant pump
Removal and installation of the pump of a cooling liquid
Checking and replacing the coolant temperature sensor
Power and exhaust system
Fuel System Specifications
General information about the fuel and exhaust system
Relieve fuel pressure
Checking the fuel pump and fuel pressure
Repair and replacement of fuel lines and pipes
Removal and installation of the fuel tank
Fuel tank cleaning and repair
Removal and installation of the fuel pump
Removing and installing the air filter housing
Throttle cable
Exhaust system maintenance — general information
Fuel injection
Electronic fuel injection control system — general information
Checking the fuel injection system
Fuel pressure regulator and fuel gauge cap (3.1L)
Injector housing — removal and installation (3.1 l)
Throttle Position Sensor (TPS, 3.1L)
Secondary air spool in idle mode (IAC, 3.1 l)
Fuel supply meter — removal and installation (3.1 l)
Throttle body — removal and installation (3.1 l)
Adjustment of the minimum turns of idling (3.1 l)
Checking the unregulated signal of the TPS sensor (3.1 l)
Throttle body — removal and installation (3.8 l)
Spool of additional air in idle mode (IAC, 3.8 l)
Throttle Position Sensor (TPS, 3.8L)
Air manifold — removal and installation (3.8 l)
Fuel distribution pipe — removal and installation (3.8 l)
Fuel injectors — removal and installation (3.8 l)
Fuel pressure regulator — removal and installation (3.8 l)
Air flow sensor (MAF, 3.8 l)
Engine electrical equipment
General information about the electrical equipment of the engine
Removing and installing the battery
Starting the engine from an auxiliary battery
Check of a condition and replacement of wires of the storage battery
Ignition system — general information
Checking the ignition system
Check, removal and installation of the ignition coil
Removal and installation of the distributor of ignition (engine 3,1 l)
Checking and replacing the ignition unit
Checking and replacing the inductive sensor (for 3.1 l engines)
Battery Charging System — General Information and Precautions
Checking the charging circuit
Removal and installation of the generator
Engine start system — general information
Checking the technical condition of the starter on the car
Removal and installation of a starter
Removal and installation of the starter relay
Reduced exhaust gas toxicity
Exhaust emission control systems
Location of elements of the toxicity reduction system
Computer command control system (CCS) and fault codes
ECM PROM (3.1L) and PCM MEM-CAL (3.8L)
Coolant temperature sensor
Air mass sensor (MAP) (3.1L engine)
Oxygen sensor — check and replace
Throttle Position Sensor (TPS)
Gear lever neutral position sensor
Air conditioning control
Vehicle Speed Sensor (VSS)
MAF air flow sensor (on 3.8L engine)
Camshaft position sensor (on 3.8L engine)
Crankshaft position sensor (for 3.8L engine)
Intake air temperature (IAT) sensor (for 3.8L engine)
Knock sensor — general description
Electronic ignition timing (EST)
Electronic ignition control (ESC) or with knock sensor (KS)
Exhaust gas recirculation system (EGR 3.1L and 3.8L since 1993)
Gasoline Evaporation Control System (EECS)
Positive crankcase ventilation (PCV)
Thermostatic air filter (THERMAC) (3.1L engine)
Transmission torque converter clutch
Catalyst — check and replacement
Transmission
Automatic gearbox
Automatic transmission technical data
General information about automatic transmission
General automatic transmission check questions
Throttle valve replacement and adjustment
Replacement and adjustment of the neutral switch
Replacing and adjusting the selector cable
Replacing and installing the parking/lock cable
Replacing the differential oil seal
Checking and replacing the gearbox mounting
Removal and installation of an automatic transmission
Drive shafts
Technical data of drive shafts
General information about drive shafts
Removal and installation of semiaxes
Replacing the protective covers of the leading semi-axes and repairing the CV joint
Internal constant velocity joint
External constant velocity joint
Chassis
Brake system
Brake system technical data
General information about the brake system
Replacing disc brake pads
Removal, repair and installation of a support of disk brakes
Check, removal and installation of a brake disk
Checking and replacing the brake pads of the rear brakes
Removal, repair and installation of the rear working brake cylinder
Removal, overhaul and installation of the main brake cylinder
Checking and replacing brake hoses and brake lines
Bleeding the brake system
Parking brake adjustment
Removal and installation of parking brake cables
Check, removal and installation of the vacuum amplifier of brakes
Removal, installation and adjustment of the brake light switch
Car suspension
Suspension and steering technical data
General information about car suspension
Removal and installation of a shock-absorber rack
Suspension strut replacement
Removal and installation of the front anti-roll bar and its bushings
Removal and installation of front suspension arms
Removal and installation of the front hub and wheel bearings
Removal and installation of a nave and a rotary fist
Checking and replacing the ball joint
Removing, checking and installing rear shock absorbers
Removal and installation of transverse jet thrust
Removing, checking and installing rear suspension springs
Removal and installation of a back nave
Removal and installation of a back axis
General information about the electronic body level control system
General information on wheels and tires
Wheel alignment — general information
Steering
General steering information
Removal and installation of tips of steering draughts
Removal and installation of the steering mechanism
Replacement of protective covers
Removal and installation of the power steering pump
Bleeding the power steering
Removal and installation of a steering wheel
Body
Heating and air conditioning
General information about heating and air conditioning
Front A/C blower motor
Rear supercharger motor (without rear air conditioner)
Rear supercharger motor (with rear air conditioner)
Removal and installation of a heater radiator
Removal and installation of the control panel of a heater and the conditioner
Checking and maintenance of the air conditioning system
Removal and installation of the filter-drier of the air conditioning system
Removal and installation of the air conditioning compressor
Removal and installation of a radiator of system of central air
Removal and installation of the evaporator
Repair of body elements
Tightening torques for threaded connections
General information about the car body
Body maintenance
Caring for upholstery and rugs
Maintenance of plastic panels
Care of hinges and locks
Body repair in case of minor damage
Body repair in case of significant damage
Doors, covers and windows
Replacing the windshield and non-rolling windows
Removal, installation and adjustment of a cowl
Removal and installation of a latch and a cable of a cowl
Removal and installation of internal door panels
Removing and installing the side panel
Removal and installation of an external mirror
Removal and installation of a forward door
Removal and installation of a sliding door
Removal and installation of a back door
Gas spring replacement
Removal and installation of locks and door handles
Removal and installation of glass of a forward door
Removal and installation of a window regulator of a forward door
Interior (internal elements)
Removal and installation of a casing of a steering column
Removing and installing the front panel
Removal and installation of seats
Removal and installation of an ashtray (cars of release 1990-1992)
Removal and installation of the console (cars of release since 1993)
Removal and installation of soundproof panels
Removal and installation of a ware box
Removal and installation of the panel of an audiosystem, the conditioner and a heater
Electrical equipment
Equipment and devices
General information about on-board electrical equipment
General information about troubleshooting electrical equipment
Fuses — general information
Fused links — general information
Circuit breakers of electrical circuits
Relay — general information
Turn signal and alarm relay
Removal and installation of the switch of signals of turns
Replacing the ignition lock cylinder
Removal and installation of the switch of headlights
Removal and installation of the switch of a screen wiper and washer
Replacing headlight bulbs
Headlight adjustment
Replacing lamps in lighting devices
Removal and installation of radio and speakers
Removal and installation of the dashboard
Checking and repairing the rear window heater
Removal and installation of the electric motor of a screen wiper of a windscreen
Removal and installation of the electric motor of a screen wiper of back glass
Description and verification of the system for maintaining a constant speed (cruise control)
Description and testing of power windows
Description and verification of the central lock
Pneumatic airbag — general information
Electrical circuits
Wiring diagrams — general information
Wiring diagram of headlight switches (lanterns)
Instrument panel wiring diagram
Wiring diagram of outdoor lights
Wiring diagram for interior lights
Radio wiring diagram
Rear wiper/washer wiring diagram
Front Wiper/Washer Wiring Diagram
Wiring diagram of electric windows
Wiring diagram for central locking (front and rear doors)
Wiring diagram for central locking (sliding door)
Wiring diagram of starting and charging systems
Central Injection (TBI) Wiring Diagram — 3.1L Engine
Port Injection (PFI) Wiring Diagram — 3.8L Engine
Chevrolet Trailblazer 1 (2001-2008)
General information
User manual
Using the instruction manual
Instruments and controls on the front panel and console
Stabilitrak system
Electrical sockets for connecting additional electrical equipment
Lighting devices
Heating and air conditioning system
Audio system and clock
Navigation system
Steering wheel/column mounted controls
Multi-function lever
Mirrors — external, internal
Windows — electric windows
Doors — mechanical, electrical and programmable automatic locks
Rear luggage compartment
Ceiling and roof
Small luggage storage
Ashtray and cigarette lighter
Power saving system for additional electrical equipment
Battery Discharge Prevention System
Power management system
Setting memory function
Seat adjustment
Seat belts
Additional restraint systems
Break-in period for a new car
Car keys
Anti-theft alarm system
Remote control door locks
Egnition lock
Starting Instructions
Adjustable accelerator and brake pedals
Active fuel supply control system (Active Fuel Management™)
Transmission — automatic transmission
All-wheel drive system
Vehicle identification numbers
Purchasing spare parts
Maintenance methods, tools and work equipment
Jacking up and towing a car
Starting the engine from an auxiliary battery
Operating fluids and lubricants
Conversion factors
Converting fractional/decimal values in inches/values in millimeters
Safety comes first!
Dictionary of technical terms
Troubleshooting
Determining the causes of engine malfunctions
Engine electrical system
Fuel system
Cooling system
Automatic transmission
Transfer case (all-wheel drive models)
Cardan transmission
Vehicle axles
Half shafts (four-wheel drive)
Brake system
Suspension and steering
Maintenance
Regular care and maintenance — specifications
Service Schedule
Introduction — Owner's Manual and Vehicle Data Plate
General recommendations for car care
Checking the levels of operating fluids and lubricants
Checking the condition of tires and their inflation pressure
Checking the fluid level in the power steering hydraulic system
Checking the transmission fluid level of the automatic transmission
Changing the engine oil and oil filter
Seat belt inspection
Inspecting and replacing windshield wiper blades
Battery Inspection, Maintenance and Charging
Inspection and replacement of the drive belt and tensioner
Inspection and replacement of hoses located in the engine compartment
Cooling System Inspection
Rearranging wheels
Checking the differential transmission fluid level
Lubrication of chassis elements
Checking the technical condition of the fuel system
Checking the technical condition of the brake system
Checking the technical condition of the exhaust system
Checking the fluid level in the transfer case (all-wheel drive models)
Replacing brake fluid
Replacing the air cleaner
Replacing the fuel filter
Replacing spark plugs
Inspection of rubber covers of suspension elements, steering and drive shafts
Replacing transmission fluid and automatic transmission filter
Changing the fluid in the transfer case (all-wheel drive models)
Changing differential oil
Cooling System Maintenance (draining, flushing and filling)
Power unit
Engine in a car
Inline Six-Cylinder Engine Specifications
General information about engines
Carrying out repairs without removing the engine from the engine compartment
Intake manifold — removal and installation
Valve cover — removal and installation
Exhaust manifold — removal and installation
Front casing — removal and installation
Drive chain, sprockets and tensioner — replacement
Camshafts, rocker arms and clearance compensators — removal and installation
Cylinder head — removal and installation
Valves — maintenance
Front crankshaft oil seal — replacement
Oil pump and bypass valve — replacement
Drive disc — removal and installation
Rear crankshaft oil seal — replacement
Oil measuring tube — removal and installation
Engine sump — removal and installation
Engine mounts — inspection and replacement
Engine overhaul
Engine Overhaul — Specifications
General information — engine overhaul
Checking oil pressure
Checking compression in engine cylinders and diagnosing with measuring the degree of vacuum
TDC position of the first piston — location
Alternative Engine Rebuilding Methods
Removing the Engine — Methods and Precautions
Engine — removal and installation
Engine overhaul — disassembly sequence
Pistons and connecting rods — removal and installation
Crankshaft — removal and installation
Engine overhaul — assembly sequence
First start and run-in of the engine after a major overhaul
Terms and concepts that are used during engine overhaul
Cooling and heating
General information
Antifreeze — general information
Thermostat — performance check and replacement
Cooling system fan and coupling — performance check
Cooling system fan, its coupling and casing — removal and installation
Radiator — removal and installation
Cooling system pump — performance check and replacement
Coolant temperature sensor — performance check and replacement
Heater fan and its electrical circuit — performance check
Heater fan — removal and installation
Heating and air conditioning control panel — removal and installation
Heater — removal and installation
Air conditioning and heating systems — performance testing and maintenance
Air Conditioning Accumulator/Dryer — Removal and Installation
Air conditioning compressor — removal and installation
Air conditioning system condenser — removal and installation
Evaporator — replacement
Air conditioning expansion pipe — removal and installation
Fuel and exhaust system
Fuel and exhaust system — specifications
General information
Relieving pressure in the fuel system
Fuel pump/fuel pressure — check
Fuel lines and their connectors — restoration and replacement
Fuel tank — removal and installation
Fuel Tank Cleaning and Reconditioning — General Information
Fuel pump — removal and installation
Fuel system measuring unit — performance check and replacement
Air cleaner housing and resonator — removal and installation
Fuel injection system — general information
Fuel injection system — general performance check
Throttle block — removal and installation
Fuel pressure regulator — replacement
Fuel receiver and injectors — removal and installation
Exhaust System Maintenance — General Information
Engine electrical equipment
Engine electrical systems — specifications
General Information and Precautions
Battery — check and replacement
Battery wires — replacement
Ignition system — general information
Ignition system — performance check
Ignition coils — removal and installation
Charging System — General Information and Precautions
Charging system — performance check
Generator — removal and installation
Starting System — General Information and Precautions
Starter and its electrical circuit — performance check
Starter — removal and installation
Engine control
Exhaust gas monitoring and engine management systems — general information
On-board diagnostic system (OVO) and fault codes
PCM control unit — removal and installation
Throttle position sensor (TPS) — replacement
Accelerator pedal position sensor (APP) — replacement
Manifold absolute pressure sensor (IDA) — replacement
Supply air temperature sensor (IAT) — replacement
Coolant temperature sensor (EATING) — replacement
Crankshaft position sensor (TFR) — replacement
Camshaft position sensor (construction and installation work) — replacement
Oxygen sensor — replacement
Knock sensor — replacement
Vehicle speed sensor (VSS) — replacement
Crankcase ventilation system
Evaporative emission system (EVAP)
Electrovalve of the camshaft phase adjustment device — replacement
Catalytic converter
Transmission
Automatic gearbox
Automatic Transmission Specifications
General information
Diagnosis — general information
Selector cable — removal, installation and adjustment
Selector lever locking system in the PARK position — description and replacement of elements
PARK/NEUTRAL position switch (PNP) / reverse signal switch — description, replacement and adjustment
Oil seal for the extended part of the box casing (two wheel drive) — replacement
Transmission Mounts — Inspection and Replacement
Automatic transmission — removal and installation
Transfer case
Transfer case — specifications
General information — transfer case
Transfer case control switch (models with electric shift mechanism)
Transfer case shift servomotor (models with electric shift mechanism)
Transfer case speed sensors — performance check and replacement
Transfer case control unit (models with electric shift mechanism) — replacement
Oil seals — replacement
Transfer case — removal and installation
Transfer case repair — general information
Drive shafts and cardan
Transmission — Specifications
General information
Driveshafts and joints — general information and inspection
Cardan shaft (s) — removal and installation
Cardan joints — replacement
Bridges — description and inspection
Half shafts (rear) — removal and installation
Axle shaft seal (rear) — replacement
Axle bearing (rear) — replacement
Differential gear oil seal — replacement
Bridge (rear) removal and installation
Drive shafts (all-wheel drive models) — general information and inspection
Drive shaft (all-wheel drive models) — removal and installation
Drive shaft cover (all-wheel drive models) — replacement
Front axle drive device (all-wheel drive models with electric shifting) — replacement
Intermediate shaft bearing housing oil seals (all-wheel drive models) — replacement
Intermediate shaft bearing housing (all-wheel drive models) — removal and installation
Intermediate shaft (all-wheel drive models) — removal and installation
Front differential holder — removal and installation
Differential seals (front, on all-wheel drive models) — replacement
Chassis
Brake system
Specification — Brake System
General information
Anti-lock braking system — general information
Disc brake pads — replacement
Disc brake caliper — removal and installation
Brake disc — inspection, removal and installation
Master Cylinder — Removal, Installation and Replacement of Reservoir O-Ring
Hoses and tubes of the brake system — inspection and replacement
Hydraulic brake system — bleeding
Vacuum brake booster — performance check, removal and installation
Brake pedal travel — check
Parking brake — mechanism adjustment
Parking brake lever and cables — replacement
Parking brake pads — replacement
Brake light sensor — performance check and replacement
Car suspension
Suspension and Steering — Specifications
General information
Shock absorber strut (front suspension) — removal and installation
Shock absorber or spring (front suspension) — replacement
Stabilizer bar (front) and its bushings — removal and installation
Upper suspension arm — removal and installation
Lower suspension arm — removal and installation
Ball joints — inspection and replacement
Hub and bearing (front suspension) — removal and installation
Wheel studs — replacement
Steering knuckle — removal and installation
Shock absorber (rear) — removal and installation
Stabilizer bar (rear) and its bushings — removal and installation
Suspension spring (back) — removal and installation
Suspension air spring (back) — removal and installation
Suspension arms (rear) — removal and installation
Wheels and tires — general information
Wheel alignment angles — general information
Steering
Steering wheel — removal and installation
Steering column — removal and installation
Intermediate shaft — removal and installation
Tie rod ends — removal and installation
Steering gear covers — replacement
Steering mechanism — removal and installation
Power steering pump — removal and installation
Power steering hydraulic fluid cooler — removal and installation
Power steering hydraulic system — bleeding
Body
Exterior (external elements)
Car body — specifications
General information about the car body
Body — maintenance
Body repair — minor damage
Body repair — serious damage
Radiator grille — removal and installation
Hood cover — removal, installation and adjustment
Hood lid latch and cable — removal and installation
Bumpers — removal and installation
Front fenders — removal and installation
Air intake casing — removal and installation
Mirrors — removal and installation
Airbag system — general information
Interior (internal elements)
Vinyl cladding — maintenance
Upholstery and rugs — maintenance
Console — removal and installation
Dashboard trim — removal and installation
Steering column cover covers — removal and installation
Instrument panel and holder — removal and installation
Seats — removal and installation
Steering gear jumper — removal and installation
Doors, locks and windows
Hinges and locks — maintenance
Windshield and fixed windows — replacement
Door trim panels — removal and installation
Doors — removal and installation
Latch, lock cylinder and door handle — removal and installation
Door window glass — removal and installation
Window regulator — removal and installation
Tailgate and glass — removal and installation
Rear Door Panels, Lock Cylinder, Latch and Support Posts — Removal and Installation
Electrical equipment
Equipment and devices
Car electrical equipment — general information
Determining the causes of faults in electrical circuits — general information
Fuses and inserts — general information
Circuit breakers — general information and performance testing
Relay — general information and performance check
Turn Signal/Hazard Light Circuit Breaker — Functional Test and Replacement
Multifunction switch located on the steering column — replacement
Electronic parking lock switch — replacement
Ignition switch and cylinder — replacement
Switches located on the instrument panel — replacement
Instrument panel — removal and installation
Car radio and speakers — removal and installation
Antenna — removal and installation
Headlight bulbs — replacement
Main and fog lights — adjustment
Headlight housing — removal and installation
Replacing lamps
Windshield wiper motor performance check and replacement
Beep — replacement
Lighting that turns on during daylight hours (DRL) — general information
Rear window heater — performance check and repair
System for maintaining a given speed — description and performance check
Electric windows — description and performance check
Electric door locks and keyless entry system — description and performance test
Electric side mirrors — description
Power seats — description
Data exchange system — description
Airbag system — general information
Electrical circuits
Electrical circuits — general information
Starting and charging system
Outdoor Lighting (except headlights)
Car headlight
Interior lighting
Illumination of the instrument panel and switches
Alarm indicators
Windshield wiper/washer
Automatic heating and air conditioning system
Manual heating and air conditioning system
Car window regulators
Automatic door locks
System — Cruise Control
Car audio system