Transfer box device The transfer box device is shown in fig. 3-28 and 3-29. Pic. 3-28. Transfer case: 1 - driven gear; 2 - differential bearings; 3 - spring washer; 4 - retaining...
Removal and installation of the transfer case Withdrawal. Place the car on a lift. Release the parking brake lever, place the transfer case and transmission shift levers in the neutral position. Disconnect...
Disassembly and assembly Disassembly. Flush the transfer case and drain the oil. Mount the transfer case on a stand for dismantling, install the locking tool and loosen the nuts...
Checking the technical condition Before inspection, thoroughly clean all parts of the transfer box with a brush and scraper, and then rinse. Blow out the parts with compressed air. Rinse and...
Transfer case test Test the assembled transfer case at the stand for noise, build quality and no oil leakage. Carry out the check sequentially in the highest and lowest gears at...
Removal and installation of semiaxes Remove the wheel and brake drum. Having unscrewed the nuts securing the brake shield to the axle beam, using ejector 67.7823.9516, holding the brake shield,...
Checking the technical condition of the semi-axes Check the technical condition of the parts included in the kit and make sure that: the ball bearing is not worn or damaged; if the axial clearance exceeds 0.7...
Axle bearing snap ring It is only necessary to remove and install the locking ring of the axle shaft bearing using a hydraulic press. Bend the holders 39 outwards first (see fig....
Half shaft assembly Install the semi-axle bearing oil slinger and the bearing mounting plate with gasket, which are pre-connected with two screws, on the axle shaft; install the...
Rear axle gear device The rear axle reducer assembly is shown in fig. 3-59. It is unified with the VAZ-2106 gearbox and has a mark on the crankcase in the form of the number 6. Pic....
Determination of gearbox faults by noise Troubleshooting is carried out in the following order. Test 1. To clearly determine the nature of the noise, drive the car on the highway at a speed of...
Removing the gearbox If necessary, remove only one gearbox: drain the oil from the rear axle beam; raising the rear of the car, place it on stands and remove the wheels and brake...
Installing the gearbox Before installing the gearbox, thoroughly clean the axle beam from oil. Place a sealing gasket on the mating surface, insert the reducer into the beam and...
Gearbox disassembly Fix the reducer on the stand. Remove lock plates 9 (see fig. 3-59), unscrew the bolts 7 and remove the covers 8 of the bearings of the differential box, the...
Checking the technical condition of the gearbox parts Rinse thoroughly before inspecting gearbox parts. This will make it easier to detect wear and damage to parts. Check whether there are any damages on the teeth...
Gear Assembly Reliable operation of the gearbox is ensured by strict adherence to the following assembly and adjustment procedures. Gearbox details are shown in fig. 3-63....
Gearbox drive bearing adjustment To limit the axial displacements of the drive gear under operating loads, it is very important to create a preload in its bearings within the specified limits....
Installing the differential box Install the pre-assembled differential case into the crankcase along with the bearing outer races. Install two adjusting nuts 4 (pic. 3-71) so that they are in...