Assemble the upper hinges on the left pillar of the tailgate opening 1 (pic. 8-141) and bottom 2 together with hinge connector 4 and fasten without tightening bolts 3.
Pic. 8-141. Installing the hinges on the pillar of the tailgate opening:
1 - top loop;
2 - lower loop;
3 - hinge fastening bolts;
4 - loop connector.
Establish a back door in gathering on a body in the place and expose by means of technological wedges on backlashes and protrusions/recessions according to fig. 8-135.
Perform the operation with an assistant.
Customize Movable (weldable) hinge links to the plane of the end of the door in place through the niche of the rear light and tighten the bolts 3.
Mark holes in the center of the holes in the movable links of both hinges on the end of the door for drilling holes and mark the position of the movable links with a scriber.
Drill two holes with a diameter of 8.2 mm in the end of the door according to the marking with a core.
Fasten the movable hinge links to the door with M8 bolts, nuts and washers.
Carefully, supporting from below, hang the door on the body, fasten the connector and check the tailgate for ease of opening / closing (check the alignment of the hinge axes).
Disconnect connector 3, and remove the hinged door assembly from the body without disturbing the position of the moving links on the door pillar.
Install connector 3 on the door.
Make sure that the sliding links on the end of the door are in the correct position (according to the marks made by the scriber) and weld the links of the movable hinges to the end of the door with a continuous seam with a leg 3... 3.5 mm, as shown in fig. 8-142.
Pic. 8-142. Installing the tailgate:
1 - movable link of the loop;
2 - end of the tailgate;
3 - places of welding of moving links.
Clean up the welds and prepare the repaired area of the door for painting.
Position the door on the body with the final opening, protrusion/recession fit and adjust the door for ease of opening/closing.
Paint the door and hinges and install the removed components and parts.