Cause of malfunction | Remedy |
Incomplete clutch disengagement (clutch «leads») | |
Reduced clutch pedal travel |
Repair the clutch release actuator |
Warping of the driven disk (end runout more than 0.5 mm) | Replace driven disc assembly |
Irregularities on friction surfaces lining of the driven disk | Same |
Loose rivets or broken friction lining of the driven disk | » |
Jamming of a nave of a conducted disk on splines gearbox input shaft | Clean the splines, coat with LSTs-15 grease. If jamming is caused by crumpling or wear of the splines, replace input shaft or driven disk |
Air in the hydraulic drive system | Bleed the system |
Fluid leakage from the main or working clutch release cylinder | Replace Master or Slave Cylinder |
Loosening the compression spring fastening rivets | Replace clutch cover with pressure plate gathering |
Skewed or warped pressure plate | Same |
Incomplete engagement of the clutch (clutch «slips») | |
Increased wear or burning of the friction linings of the driven disk |
Replace driven disc assembly |
Lubrication of the friction linings of the driven disc, flywheel surfaces and pressure plate | Rinse thoroughly with white spirit surfaces, eliminate the causes of oiling discs |
Damaged or stuck shutdown actuator clutch | Troubleshoot causing jams |
Jerks during clutch operation | |
Jamming of the hub of the driven disk on the splines of the input shaft |
Clean the splines, lubricate with LSTs-15 grease. If the cause of jamming is crushing or wear of the splines, then when if necessary, replace the input shaft or the driven disk |
Lubrication of the friction linings of the driven disc, flywheel surfaces and pressure plate | Rinse thoroughly with white spirit surfaces and eliminate the cause of the oiling of the discs |
Jamming in the shutdown drive mechanism clutch | Replace deformed parts. Eliminate causes of jamming |
Increased wear of the friction linings of the driven disk | Replace driven disc assembly |
Loosening friction lining rivets slave drive | Same |
Surface damage or warpage pressure plate | Replace clutch cover with pressure plate gathering |
Increased noise when disengaging the clutch | |
Worn, damaged or leaking lubricant from clutch release bearing | Replace bearing |
Increased noise when engaging the clutch | |
Breakage of the plates connecting the pressure milking with casing | Replace clutch cover with pressure plate gathering |