General description and operation of the transfer case The Getrag 760 transfer case consists of an aluminum crankcase, input shaft and gear train, as well as a system of rings and gears for power transmission. The...
Transfer case specifications General specifications Range Specifications Lubrication type Synthetic hypoid 75W-90 Lubrication volume (refueling transfer case) 0.8±0.1 l (0.85±0.1 qt) Gear...
Table of special tools DT-48074 Tool for installing the seal of the input and output shaft DT-48075 Secondary shaft seal installer DT-48076 Device for installation of protection...
Transfer case troubleshooting Visual inspection / physical control Inspect easily accessible and visible parts of the system for obvious signs of damage or conditions that could lead to a...
Location of transfer box components Disassembled distribution box 1. Transfer case drain plug 2. Transfer case filler plug 3. Transfer case input shaft seal - left 4. Transfer box O-ring 5....
Transfer case fluid change Withdrawal procedure 1. Raise the vehicle and place it on the supports provided for this purpose. 2. Remove drain plug (1). 3. Remove fill plug (2)....
Transfer case — removal and installation Withdrawal procedure 1. Raise the vehicle and place it on the supports provided for this purpose. 2. Remove the exhaust pipe from the muffler. See Section 1G1,...
Transfer case disassembly Necessary equipment J-25070 Jet dryer Disassembly order 1. Remove transfer case from vehicle. See «Transfer case» in this section. 2. Remove O-ring (1)...
Disassembly of the crankcase rear output drive Necessary equipment DT-48146 Press stand J-08614-A Serrated flange mandrel and puller J-29873 Spray Nozzle Wrench (30 mm) Disassembly order 1. Install jig and...
Dismantling the intermediate drive shaft Necessary equipment J–22912–01: Universal Bearing Puller Disassembly order 1. Remove axle retainer (1), sealing ring (2) and clamps (3) bearings of an...
Cleaning and checking the transfer case Verification procedure Important: Check all components and subcomponents and make any repairs necessary to correct damage. If damage cannot be repaired,...
Cleaning and checking the rear output drive housing Verification procedure Important: Check all components and subcomponents and make any repairs necessary to correct damage. If damage cannot be repaired,...
Cleaning and checking the input and output shaft Verification procedure Important: Check all components and subcomponents and make any repairs necessary to correct damage. If damage cannot be repaired,...
Replacing the right input shaft seal Necessary equipment DT-48074 Input and output shaft seal installer J-8092 Guide handle J-26941 Bushing and bearing puller J-45124 Demolition Bridge Withdrawal...
Replacing the left input shaft seal Necessary equipment DT-48074 Input and output shaft seal installer J-8092 Guide handle J-26941 Bushing and bearing puller J-45124 Demolition Bridge Withdrawal...
Assembly of the intermediate drive shaft Necessary equipment J–22912–01: Universal Bearing Puller Assembly order 1. Using a press with J-22912-01 Universal Bearing Remover, install the front wheel...
Transfer case assembly Necessary equipment J-25070 Jet dryer DT-48076 Stone guard installer DT-48094 Input shaft seal guard Assembly order 1. Install dowel pins (1) distribution box...