Necessary equipment
- DT-48240 5th Gear/Reverse Synchronizer Installer
- DT-48239 Pinion Shaft 5th Bearing Ring Installer
- DT-48237 3rd/4th Pinion Gear Installer
Assembly order
Important: Lubricate all components with transmission fluid before installation.
1. Install thrust washer with DT-48240 and hydraulic press.
2. Install ring with DT-48240 and hydraulic press.
3. Install needle bearings (3).
4. Install reverse gear (2).
5. Install reverse gear lock ring (1).
6. Install the 5th gear/reverse synchronizer using DT-48240 and a hydraulic press.
Important:
- Raised 5th synchromesh/reverse center hub assembly faces 5th gear.
- When pressed, position the projections of the blocking ring and the grooves of the hub in line.
7. Install bearing race with DT-48239 and hydraulic press.
8. Install the 5th gear lock ring (3).
9. Install two needle bearings (2).
10. Install 5th gear (1).
11. Install 3rd gear with DT-48237 and hydraulic press.
Important: The 3rd gear is very tight. Make sure mating surfaces are clean.
12. Before installing the 4th gear, apply locking sealant (Permatex 620) to the circumference of the input shaft.
13. Install 4th gear with DT-48237 and hydraulic press.
Important: The 4th gear is very tight. Make sure mating surfaces are clean.