Necessary equipment
DT-48233 Intermediate shaft clamp adapter
Disassembly order
1. Press the 1st gear assembly and 2nd gear assembly as one unit from the countershaft using the gear cage and bearing plate, DT-48233 and a hydraulic press.
2. Lay the 1st gear assembly and 2nd gear assembly as one unit on the work table.
3. Remove thrust ring (1).
4. Remove roller bearing (2).
5. Remove 1st gear (3).
6. Remove roller bearing (4).
7. Remove bearing ring (5).
8. Remove thrust ring (6).
9. Remove 1st gear inner cone (1).
10. Remove the 1st gear lock ring (2).
11. Remove outer cone of 1st gear (3).
12. Remove 1st/2nd gear synchronizer assembly (4).
13. Remove outer cone of 2nd gear (1).
14. Remove the 2nd gear lock ring (2).
15. Remove inner cone of 2nd gear (3).
16. Remove the 2nd gear.
17. Remove needle bearings from intermediate shaft.