Necessary equipment
DT-48235 Countershaft 1st/2nd Gear Synchronizer Installer
Assembly order
Important: Lubricate all components with transmission fluid before installation.
1. Install needle bearing (5).
2. Install 2nd gear (4).
3. Install 2nd gear inner cone (3).
4. Install 2nd gear lock ring (2).
5. Install 2nd Gear Outer Cone (1).
6. Install the 1st/2nd gear synchronizer using DT-48235 and a hydraulic press.
Important:
- Be sure to correctly align the synchronizer with the gear and the recesses in the blocking ring.
- Observe the orientation of the synchronizer. The synchronizer shoulder faces the 1st gear.
7. Install thrust ring (2) and bearing ring (1) using DT-48235 and hydraulic press.
8. Install 1st Gear Outer Cone (3).
9. Install 1st gear lock ring (2).
10. Install 1st gear inner cone (1).
Important: The bushings in both roller bearings must fit into the 1st gear.
11. Install roller bearing.
12. Install 1st gear.
13. Install roller bearing.
14. Install thrust washer with DT-48235 and hydraulic press.