Necessary equipment
- DT-48238 Input Shaft 5th Gear Installer
- DT-48236 3rd/4th Gear Synchronizer Installer
Assembly order
Important:
- Lubricate all components with transmission fluid before installation.
- The machined surface faces the needle thrust bearing.
1. Before installing the 5th gear, apply locking sealant (Permatex 620) to the circumference of the input shaft.
2. Install 5th gear with DT-48238 and hydraulic press.
3. Install thrust bearing (2).
4. Install two needle bearings (1).
5. Install 3rd gear (4).
6. Install 3rd gear lock ring (3).
7. Install thrust bearing (2).
8. Install thrust ring (1).
9. Install the 3rd/4th gear synchronizer using DT-48236 and a hydraulic press.
Important:
- The machined surface of the synchronizer faces the thrust ring.
- Be sure to align the grooves in the synchronizer with the protrusions of the gear blocking ring.
10. Install bearing race with DT-48236 and hydraulic press.
11. Install 4th gear lock ring (4).
12. Install needle bearing (3).
13. Install 4th gear (2).
14. Install thrust ring (1).
15. Install the plain bearing with the appropriate tool.