Car manual maintenance and repair Chevrolet Captiva 1

Transmission Fluid Check Procedure
Important: It is not necessary to check the fluid level unless the fluid is changed or a leak is suspected. Check the fluid level only when the engine is not...

Changing the transmission fluid
Attention! The transmission fluid is hot. Care must be taken to avoid an accident when draining the transmission fluid from the transaxle assembly. 1. Raise...

Gear lever housing
Withdrawal procedure 1. Disconnect the cable from the negative battery terminal. 2. Remove console. See Section 9G, Interior lining. 3. Disconnect the shift...

Shift control cable
Withdrawal procedure 1. Disconnect the cable from the negative battery terminal. 2. Remove console. See Section 9G, Interior lining. 3. Remove shift cable...

Shift cable adjustment
1. Disconnect the cable from the negative battery terminal. 2. Move the gearbox with final drive assembly to the position corresponding to neutral gear. 3....

Gearbox with final drive assembly
Necessary equipment DW110-060 Engine Mount Assembly Withdrawal procedure 1. Remove the battery and battery tray. See Section 1E1, Engine Electrical System -...

Disassembly of the main mechanical transmission assembly
Necessary equipment DT-48179 Universal guide handle DT-48182 Needle bearing puller/installer DT-48183 Demolition bridge DT-48189 Differential bearing race...

Disassembly of the shift shaft
Disassembly order Important: Note the orientation of the roll pin before removing it. 1. Remove roll pin (6). Discard roll pin. 2. Remove roll pin (5). Discard...

Dismantling the intermediate shaft
Necessary equipment DT-48233 Intermediate shaft clamp adapter Disassembly order 1. Press the 1st gear assembly and 2nd gear assembly as one unit from the...

Disassembly of the input shaft
Necessary equipment DT-48234 Adapter for clamping the primary / secondary shaft Disassembly order 1. Remove plain bearing using gear and bearing separator...

Dismantling the output shaft
Necessary equipment DT-48234 Adapter for clamping the primary / secondary shaft Disassembly order 1. Press out the 4th gear with gear cage and bearing plate,...

Cleaning and checking the clutch housing and transaxle housing assembly
Check the clutch housing and differential housing for the following conditions: cracks Porosity Mating surface damaged Stripped bolt threads Deformation...

Cleaning and checking gears
Check gear teeth and gear splines for signs of wear or damage. Remove small dents or scratches with a whetstone and oil. Replace gears that are worn or damaged.

Cleaning and checking thrust washer and bearing
1. Check thrust ring for signs of wear or damage. Replace thrust rings that are worn or damaged. 2. Check the condition of all thrust bearings, input shaft...

Cleaning and checking the synchronizer
1. Clean the synchronizer with cleaning solvent. 2. Dry the components with a jet of air. 3. Check the synchronizer teeth for the following conditions: wear...

Cleaning and checking the shift fork
Check shift forks for signs of wear or damage. Replace any part that is worn or damaged.

Secondary shaft assy
Necessary equipment DT-48240 5th Gear/Reverse Synchronizer Installer DT-48239 Pinion Shaft 5th Bearing Ring Installer DT-48237 3rd/4th Pinion Gear Installer...

Primary shaft assembly
Necessary equipment DT-48238 Input Shaft 5th Gear Installer DT-48236 3rd/4th Gear Synchronizer Installer Assembly order Important: Lubricate all components...

Intermediate shaft assembly
Necessary equipment DT-48235 Countershaft 1st/2nd Gear Synchronizer Installer Assembly order Important: Lubricate all components with transmission fluid before...

Shaft of a gear change assy
Assembly order 1. Install angle disc (4) on gearshift rod (5). 2. Install compression spring 1st/2nd gear (3). 3. Install the inner spring seat (2). 4. Install...

Assembling the main mechanical transmission assembly
Necessary equipment DT-48179 Universal guide handle DT-48182 Needle bearing puller/installer DT-48225 Driver for input shaft DT-48226 Gearbox housing ball...

Gasket Adjustment Procedures
Necessary equipment DT-48200 Fixture of a case of a transmission with the final drive assy DT-48241 Transaxle housing bearing race plate assembly DT-48242...