Jerks in the work of the clutch
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Checks
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operation, action
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Make sure the driver uses the clutch correctly.
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Explain to the driver how to use the clutch correctly.
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Check the oil level and check for leaks in the oil line.
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Repair leak or add oil.
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Check the clutch disc for warping or wear.
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Replace clutch disc (FAM II 2.4D).
Install new pressure plate and new clutch disc (2.0S DIESEL or HFV6 3.2L).
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Check gearbox input shaft splines for wear.
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Repair or replace splines.
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Check if the compression spring is weak.
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Replace pressure plate (FAM II 2.4D).
Install new pressure plate and new clutch disc (2.0S DIESEL or HFV6 3.2L).
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Incomplete engagement of the clutch (clutch "slips")
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Checks
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operation, action
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Check the concentric clutch release cylinder for binding.
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Replace concentric clutch release cylinder.
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Check oil drain line.
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Remove air from the hydraulic drive system.
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Check the clutch disc for wear or oiling.
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Replace clutch disc (FAM II 2.4D).
Install new pressure plate and new clutch disc (2.0S DIESEL or HFV6 3.2L).
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Check pressure plate for warping.
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Replace pressure plate (FAM II 2.4D).
Install new pressure plate and new clutch disc (2.0S DIESEL or HFV6 3.2L).
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Clutch vibration
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Checks
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operation, action
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Check flywheel for dirt or warping.
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Repair or replace flywheel.
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Check if the compression spring is weak.
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Replace pressure plate (FAM II 2.4D).
Install new pressure plate and new clutch disc (2.0S DIESEL or HFV6 3.2L).
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Check the clutch disc for oiling.
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Replace clutch disc (FAM II 2.4D).
Install new pressure plate and new clutch disc (2.0S DIESEL or HFV6 3.2L).
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Check gearbox input shaft splines for wear.
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Replace the spline parts of the primary disk.
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Increased effort on the clutch pedal
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Checks
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operation, action
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Check the lubrication of the clutch pedal shaft.
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Apply lubricant or repair.
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Check tubing for patency.
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Clean or replace tube.
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Check the concentric clutch release cylinder for binding.
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Replace concentric clutch release cylinder.
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Clutch pedal noise
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Checks
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operation, action
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Check the lubrication of the clutch pedal bushing.
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Lubricate the clutch pedal bushing.
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Check pedal spring for binding.
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Remove and reinstall the clutch pedal spring.
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