Engine overhaul specifications

Camshaft

intake lift

mm (inches)

34,501 (1,3583)

graduation lift

mm (inches)

34,337 (1,3519)

Deflection

mm (inches)

0,025 (0,00098)

Neck outer diameter: No. 1

mm (inches)

Φ27,947~27,960 (Φ1,1003~1,1008)

Neck outer diameter: No. 2

mm (inches)

Φ27,947~27,960 (Φ1,1003~1,1008)

Neck outer diameter: No. 3

mm (inches)

Φ27,947~27,960 (Φ1,1003~1,1008)

Neck outer diameter: No. 4

mm (inches)

Φ27,947~27,960 (Φ1,1003~1,1008)

Neck outer diameter: No. 5

mm (inches)

Φ27,947~27,960 (Φ1,1003~1,1008)

Gap at rest (axial clearance)

mm (inches)

0,05~0,15 (0,0020~0,0060)

cylinder head

Neck Inner Diameter: No. 1

mm (inches)

Φ28,000~28,021 (Φ1,1021~1,1032)

Neck Inner Diameter: No. 2

mm (inches)

Φ28,000~28,021 (Φ1,1021~1,1032)

Neck Inner Diameter: No. 3

mm (inches)

Φ28,000~28,021 (Φ1,1021~1,1032)

Neck Inner Diameter: No. 4

mm (inches)

Φ28,000~28,021 (Φ1,1021~1,1032)

Neck Inner Diameter: No. 5

mm (inches)

Φ28,000~28,021 (Φ1,1021~1,1032)

Gap in the neck

mm (inches)

0,04~0,074 (0,00157~0,00291)

Height

mm (inches)

129,9~130,1 (5,1142~5,1220)

Surface flatness deformation

mm (inches)

0.05 per 100, but in general not more than 0.13, (0.0020 by 3.9370, but not more than 0.00511 in general)

Collector surface deformation

mm (inches)

0.05 per 100, but in general not more than 0.13, (0.0020 by 3.9370, but not more than 0.00511 in general)

Valve

Deviation

mm (inches)

0,038 (0,0015)

Inlet seat inner diameter

mm (inches)

Φ27,000 (Φ1,0630)

Outlet seat inner diameter

mm (inches)

Φ22,7 (Φ0,8937)

Inlet working surface diameter

mm (inches)

Φ28,47~28,73 (Φ1,1209~1,1311)

Outlet working surface diameter

mm (inches)

Φ24,27~24,53 (Φ0,9555~0,9657)

Inlet diameter

mm (inches)

Φ5,975~6,000 (0,2352~0,2362)

Outlet inner diameter

mm (inches)

Φ5,975~6,000 (0,2352~0,2362)

Intake Valve Stem Outer Diameter

mm (inches)

Φ5,573~5,953 (Φ0,2194~0,2344)

Outlet valve stem outer diameter

mm (inches)

Φ5,905~5,925 (Φ0,2325~0,2333)

Inlet valve length

mm (inches)

93,59~93,61 (3,6846~3,6854)

Outlet valve length

mm (inches)

93,59~93,61 (3,6846~3,6854)

Valve spring free length:

mm (inches)

38,500 (1,5157)

Cylinder

Diameter

mm (inches)

83,000 (3,2677)

conicity (maximum)

mm (inches)

0,05/100 (0,0020/3,9370)

ovality

mm (inches)

0,006 (0,00024)

Piston

Diameter

mm (inches)

83,000 (3,2677)

Gap

mm (inches)

0,070~0,090 (0,0028~0,0035)

Piston ring

Upper ring groove clearance

mm (inches)

0,090 (0,0035)

2nd ring groove clearance

mm (inches)

0,070~0,110 (0,0028~0,0043)

Oil ring groove clearance

mm (inches)

0,030~0,070 (0,0012~0,0028)

Gap in the lock of the upper ring

mm (inches)

0,200~0,350 (0,0079~0,0138)

Gap in the lock of the 2nd ring

mm (inches)

0,400~0,600 (0,0157~0,0236)

Gap in the lock of the oil scraper ring

mm (inches)

0,200~0,400 (0,0079~0,0157)

piston pin

Diameter

mm (inches)

Φ27,993~27,998 (Φ1,1021~1,1023)

Length

mm (inches)

66,800~67,000 (2,6299~2,6378)

Gap

mm (inches)

0,102 ~ 0,307 (0,0040~0,0121)

connecting rod

Gap at rest (axial clearance)

mm (inches)

0,1~0,35 (0,0039~0,0138)

Width

mm (inches)

29,900~27,950 (1,1772~1,1004)

Piston pin diameter

mm (inches)

Φ30,987~31,013 (Φ1,2200~1,2210)

Crankshaft diameter

mm (inches)

Φ53,000~53,018 (Φ2,0866~2,0873)

Oil clearance of the main bearing shell

mm (inches)

0,024 ~ 0,042 (0,0009~0,0017)

Crankshaft

Gap at rest (axial clearance)

mm (inches)

0,09~0,32 (0,0039~0,0138)

Neck outside diameter

mm (inches)

root: Φ60.002~60.020 (Φ2,3623~2,3630)

connecting rod: Φ50.008~50.026 (Φ1,9688~1,9695)

Oil clearance of the main bearing shell

mm (inches)

0,024~0,042 (0,00094~0,00165)

Cylinder block

Piston protrusion limit

mm (inches)

0,194~0,542 (0,00764~0,02134)

Plate surface deformation

mm (inches)

0,06 (0,00236)

tablet

mm (inches)

0,1 (0,00394)

Bolt of an arm of the compressor of the conditioner and the generator

35

25,8

-

A/C Compressor Lower Bolt

23

17

-

Accessory Belt Tensioner Bolt

52

38,4

-

Air cleaner assembly bolt

6

-

53,1

Air cleaner upper shell screw

2

-

17,7

Cover bolt

8

-

70,8

Decorative Cover Bracket Bolt

11

97,4

-

Base plate internal screw

25+45°+90°

18,4+45°+90°

-

Outer base plate screw

35

25,8

-

Camshaft head screw

28

20,7

-

Camshaft sprocket bolt

133

98,1

-

air cooler bolt

8,5

-

75,2

Charge air cooler intake piping

8

-

70,8

Connecting rod cap bolt

25+90°

18,4+90°

-

Coolant return pipe bolt

9

-

79,7

Wheel bolt with "target" for crankshaft position sensor (CPS)

12

8,9

-

Support mounting bolt

155

114,3

-

Support bracket bolt

50

36,9

-

Crankshaft balancer bolts

55

40,6

-

Bolt plug holes under the holder of the crankshaft

30

22,1

-

Crankshaft pulley screw

34

25,1

-

Crankshaft sprocket nut

235

173,3

-

Cylinder head screw

65+120°+120°

47,9+120°+120°

-

Cylinder head cover bolts

12

8,9

-

Exhaust gas recirculation lock nut (engine wiring harness bracket nut)

20

14,8

-

Engine block ground screw

25

18,4

-

Engine Lift Bracket Lock Nut

28

20,7

-

Engine lift stud

28

20,7

-

Engine Mount Bracket Screw

45

33,1

-

Engine Mount Bracket Lock Screw

50

36,9

-

Engine mount frame side bracket retaining bolt

100

73,8

-

Engine mount frame side bracket lock nut

90

66,4

-

Coupling bolt of a terminal block of a plait of wires of the engine

15

11,1

-

Exhaust manifold heat shield nut and bolt

20

14,8

-

exhaust manifold nuts

33

24,3

-

exhaust manifold stud

16

11,8

-

Flex plate pinch bolt

105

77,4

-

Flywheel pinch bolt

105

77,4

-

Bolt of fastening of a fuel line to the general fuel stage

10

-

88,5

Bolt of fastening of a fuel line to the injection pump (to the cylinder head cover)

25

18,4

-

Bolt of fastening of a fuel line to the injection pump (to intake manifold)

9

-

79,7

Function Block Locking Bolt

11

-

97,4

Glow Plug Fuse Box Retaining Bolt

10

-

88,5

Lock nut for glow plug module

14

10,3

-

Injection pump sprocket nut

70

51,6

-

Inlet manifold bolts and nuts

23

17

-

intake manifold stud

16

11,8

-

Oil filter cover

25

18,4

-

Adapter plate for oil filter housing

40

29,5

-

Oil filter housing fitting bolt

50

36,9

-

Oil gauge tube bolt

11

-

97,4

Grease nozzle tube retaining bolt

23

17,7

-

Oil pan flange bolts to final drive transaxle assembly

50

36,9

-

Oil pan pinch bolt

11

-

97,4

Oil pump pinch bolt

24

17,7

-

Oil filter mounting bolt

11

-

97,4

PCV valve adapter bolt

11

-

97,4

PCV valve screw

11

-

97,4

Power Steering Bracket Retaining Bolt

25

18,4

-

Power Steering Pump Bolt

25

18

-

Resonator retaining bolt assy

6

-

53,1

Tensioner lock bolt

48

35,4

-

Timing Belt Tensioner Retaining Bolt

52

38,4

-

Timing belt lower cover bolt

11

-

97,4

Timing belt rear cover bolt

11

-

97,4

Timing belt tensioner bolt

25

18,4

-

Timing belt top cover bolt

11

-

97,4

Lock bolt of a forward suspension bracket of a transmission with the final drive assy

50

36,9

-

Coupling bolt of fastening of a forward suspension bracket of a transmission to a transmission with the final drive assy

90

66,4

-

Retaining Bolt for Transaxle Rear Suspension Bracket Assembly

90

66,4

-

Lock bolt of a back suspension bracket of a transmission with the final drive assy

90

66,4

-

Through bolt of fastening of a back suspension bracket of a transmission with the main gear in gathering to an arm

90

66,4

-

Coupling bolt of a transmission with the final drive assy (base plate to gearbox with final drive assy)

75

55,3

-

Turbocharger intake duct bolt

3

-

26,6

Retaining bolt of the inlet pipeline of the water pump

23

17

-