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Captiva 1 (2006-2018)
  • Home
  • Captiva
  • 2006-2018
  • Body
  • Heating and ventilation

Diagnosis of malfunctions of the heating system

            0

Insufficient air heating in the cabin or windshield



Attention! When heated, the pressure in the cooling system increases. Removing the expansion tank cap when the engine is not cool enough can cause injury.


Step Operation Values Yes No
1
Make sure the customer's complaint is validated.
Are the customer's complaints validated?
-
Go to operation 2
System OK
2
Check coolant level.
Is the coolant level correct?
-
Go to operation 4
Go to operation 3
3
Top up coolant if necessary.
Has the renovation been completed?
-
System OK
Go to operation 4
4
Check tension and damage to drive belts.
Are the drive belts ok?
-
Go to operation 6
Go to operation 5
5
Eliminate the identified defects in the drive belts.
Has the renovation been completed?
-
System OK
Go to operation 6
6
Check coolant hoses for leaks or kinks.
Are the coolant hoses OK?
-
Jump to operation 8
Jump to Operation 7
7
Troubleshoot coolant hoses.
Has the renovation been completed?
-
System OK
Jump to operation 8
8
Check expansion tank cap for leaks.
Expansion tank cap OK?
-
Jump to operation 10
Go to operation 9
9
If necessary, replace the expansion tank cap.
Has the renovation been completed?
-
System OK
Jump to operation 10
10
  1. Turn off the air conditioner.
  2. Turn on the electric fan at maximum speed.
  3. Set the heating controller to maximum heating.
  4. Turn on the ignition.
  5. Check the airflow from the outlet vent.
Is there strong airflow from the heater outlet?
-
Go to operation 11
Go to operation 26
11
Check the change in air flow by changing the fan speed.
Does the fan speed increase when switching from minimum to maximum?
-
Go to operation 12
Go to section "Electric fan (cars with mechanically controlled air conditioning and without air conditioning) "
12
  1. Turn off the air conditioner.
  2. Set the temperature control lever to maximum heat.
  3. Turn on the electric fan at maximum speed.
  4. When the engine is cool enough, remove the expansion tank cap.
  5. Start the engine and let it run at idle.
  6. Observe the flow of coolant.
Can you see coolant movement?
-
Go to operation 14
Jump to operation 13
13
  1. Check for the following issues:
    • Leakage restrictions in the cooling system.
    • Faulty water pump impeller.
    • Thermostat failure.
  2. Repair the cooling system if necessary.
Have the problems been fixed?
-
System OK
Go to operation 14
14
  1. Install the expansion tank cap.
  2. After switching on the ignition, warm up the engine for about 20 minutes. Drive a car at a speed of 48 km/h (30 mph).
  3. Using a thermometer, measure the temperature of the outside air and the temperature of the air leaving the heater outlet.
Does the temperature at the outlet of the heater comply with the minimum values given?
Ambient
-18°C (0°F)
-4°C (25°F)
10°C (50°F)
24°C (75°F)
Heater outlet
54°C (129°F)
59°C (138°F)
64°C (147°F)
68°C (154°F)
Go to operation 15
Jump to operation 16
15
  1. Check for cold air leaks in the vehicle at the following locations:
    • Front Panel.
    • Heater body.
    • Ventilation holes.
  2. Check for obstructions under the seats.
  3. Remove identified leaks or obstructions.
Have the problems been fixed?
-
System OK
-
16
  1. Switch off the ignition.
  2. Set the temperature control to maximum cooling, and then sharply to maximum heating.
  3. Listen to the clicking sound of the temperature flap just before the knob reaches the stop.
Does the damper click?
-
Go to operation 18
Go to operation 17
17
  1. Check the following characteristics of the temperature damper:
    • Working move.
    • Cables.
    • Connecting rods.
  2. Check the accuracy of temperature regulators at maximum heating.
  3. Check the accuracy of temperature controllers at maximum cooling.
Has the renovation been completed?
-
System OK
-
18
  1. Set the temperature control knob to maximum heat.
  2. Start the engine.
  3. Feel the temperature of the heater inlet and outlet hoses. The air temperature around the hoses must be at least 29°C (84°F).
Is the heater inlet hose hot and the heater outlet hose warm?
-
Jump to operation 19
Go to operation 22
19
Check thermostat. See section 1D, "Engine cooling".
Is the thermostat properly installed and sealed?
-
Jump to operation 20
Jump to Operation 21
20
Replace thermostat. See section 1D, "Engine cooling".
Has the renovation been completed?
-
System OK
-
21
Install the thermostat.
Has the renovation been completed?
-
System OK
-
22
Check that the heater hoses are installed correctly.
Are the heater hoses connected backwards?
-
Jump to operation 23
Jump to Operation 24
23
Install heater hoses correctly.
Has the renovation been completed?
-
System OK
-
24
  1. Flush the heater heat exchanger with reverse flow.
  2. Drain the cooling system.
  3. Replace coolant.
  4. Warm up the engine to medium operating temperature.
  5. Feel the temperature of the heater inlet and outlet hoses.
Is the heater inlet hose hot and the heater outlet hose warm?
-
System OK
Jump to operation 25
25
Replace heater heat exchanger.
Has the renovation been completed?
-
System OK
-
26
Retest the system according to the test procedures "Position of controls/correct results". See "Incorrect air distribution or no mode switching" in this section.
Has the renovation been completed?
-
System OK
Go to operation 27
27
Check airflow from defroster openings or vents.
Is there strong airflow from the defroster openings or vents?
-
Jump to operation 28
Jump to operation 29
28
  1. Check the floor heater damper and vent damper to obtain normal airflow and to ensure correct operation.
  2. Repair if necessary.
Has the renovation been completed?
-
System OK
-
29
Set the mode switch to the defrost position.
Is the defroster air flow OK?
-
Jump to operation 30
Jump to Operation 31
30
  1. Disconnect heater outlet and check for obstructions.
  2. Remove obstructions from heater outlet.
Has the renovation been completed?
-
System OK
-
31
Check the change in air flow at different fan speeds.
Does the fan speed increase when switching from position 1 to position 4?
-
Go to operation 32
Go to section "Electric fan (cars with mechanically controlled air conditioning and without air conditioning) "
32
Check for obstructions in the system at the fan inlet and on the air filter, if the vehicle has one.
Are obstacles found?
-
Jump to Operation 33
Go to operation 34
33
Remove obstruction from system at fan inlet or replace clogged filter.
Has the renovation been completed?
-
System OK
-
34
  1. Turn on the fan at maximum speed.
  2. Turn the temperature control from maximum heating to maximum cooling.
  3. Listen to the change in airflow.
Does the airflow change?
-
Go to operation 35
Jump to operation 36
35
  1. Check the following characteristics of the temperature damper:
    • Working move.
    • Cables.
    • Connecting rods.
    • Governing bodies.
  2. Check the accuracy of the temperature controller at maximum heating.
Has the renovation been completed?
-
Jump to operation 1
-
36
  1. Check the system for obstructions between the fan and the system outlets.
  2. Remove detected obstacles.
Has the renovation been completed?
-
Jump to operation 1
-


Electric fan



Step Operation Values Yes No
1
Make sure the customer's complaint is validated.
Are the customer's complaints validated?
-
Go to operation 2
System OK
2
Turn on the fan.
Does the fan run at any speed?
-
Go to operation 14
Go to operation 3
3
  1. Disconnect the power connector from the electric fan under the front panel on the passenger side of the car.
  2. Turn on the ignition.
  3. Turn on the fan.
  4. Check the voltage at the connector. The BN terminal of the wire is positive, the BN terminal of the wire is negative.
Is there tension?
11-14 V
Go to operation 4
Go to operation 5
4
Replace electric fan.
Has the renovation been completed?
-
System OK
-
5
Check fuse F18 in the engine fuse box.
Has the fuse blown?
-
Go to operation 6
Jump to Operation 7
6
  1. Turn on the ignition.
  2. Use a short circuit detector to check for short circuits in the following locations:
    • Fuse panel - fan speed switch.
    • Fan speed switch - heater resistor block.
    • Heater resistor block - electric fan.
    • The fan speed switch is a high fan speed relay.
  3. Eliminate the short circuit found.
  4. Replace blown fuse.
Has the renovation been completed?
-
System OK
-
7
  1. Turn on the ignition.
  2. Set the fan switch to position 4.
  3. Check the mass of the electric fan.
Mass ok?
-
Go to operation 9
Jump to operation 8
8
Repair the fan ground connection.
Has the renovation been completed?
-
System OK
-
9
Check the motor connector with a 12 volt test lamp.
Does the control lamp light up?
-
Jump to operation 10
Go to operation 11
10
Repair an open in the power supply wiring from the resistor pack to the electric fan.
Has the renovation been completed?
-
System OK
-
11
Using a 12 volt test light, check the power leads at the fan speed switch.
Does the lamp light up?
-
Go to operation 12
Jump to operation 13
12
Replace fan speed switch.
Has the renovation been completed?
-
System OK
-
13
Repair open in power wiring from fan speed switch to fuse panel.
Has the renovation been completed?
-
System OK
-
14
Turn on the fan at speed 4.
Fan not running at speed 4?
-
Go to operation 15
Jump to Operation 21
15
Check fuse EF2 in the engine fuse box.
Has the fuse blown?
-
Jump to operation 16
Go to operation 17
16
  1. Turn on the ignition.
  2. Set the electric fan switch to position 4.
  3. Use a short circuit detector to check for short circuits in the following locations:
    • Engine fuse panel - fan high speed relay.
    • Fan high speed relay - electric fan.
  4. Eliminate the short circuit found.
  5. Replace fuse EF2.
Has the renovation been completed?
-
System OK
-
17
  1. Turn on the ignition.
  2. Set the electric fan switch to position 4.
  3. Check the supply of 12 volts to the coil output of the high fan speed relay (HI) from terminal A3 of the fan speed switch.
Is there tension?
-
Go to operation 18
Jump to operation 19
18
Replace fan speed switch.
Has the renovation been completed?
-
System OK
-
19
  1. Switch off the ignition.
  2. Check for breaks in the following locations:
    • Fuse EF2 is a high fan speed relay.
    • The fan speed switch is a high fan speed relay.
    • Fan high speed relay - ground.
    • Fan high speed relay - electric fan.
  3. Fix any gaps found.
Has the renovation been completed?
-
System OK
Jump to operation 20
20
Replace the high fan speed relay.
Has the renovation been completed?
-
System OK
-
21
  1. Disconnect the resistor block connector.
  2. Connect one wire of a self-powered test lamp to one of the wires on the resistor block. Touch the other wire to each of the other two pins.
Does the test lamp light up on all outputs?
-
Jump to operation 23
Go to operation 22
22
Replace resistor block.
Has the renovation been completed?
-
System OK
-
23
  1. Set the ignition switch to the locked position (LOCK).
  2. Disconnect the connector from the resistor block.
  3. Connect a jumper wire from the positive battery terminal to either terminal of the connector.
  4. Using a 12 volt test light, check for voltage at the appropriate wire terminal on the fan speed switch.
  5. Repeat this test for the remaining wires.
Does the test light come on on all three wires?
-
Jump to operation 25
Jump to Operation 24
24
Replace fan speed switch.
Has the renovation been completed?
-
System OK
-
25
Repair open in damaged wire.
Has the renovation been completed?
-
System OK
-


Incorrect air distribution or no mode switching



This procedure includes checking all functions of the passenger compartment heating system and windows.


1. Warm up the car.

2. Leave the engine running.

3. Perform the checks described in the following table and compare the results.

POSITION OF GOVERNING BODIES
CORRECT RESULTS
Mode switch knob
Temp controller
FAN SWITCH
FAN SPEED
Side outlet vent
Central outlet vent
FLOOR RELEASE
HEATED GLASS OUTLET
SIDE WINDOW RELEASE
Ventilation
Cold
Off
Off
No airflow
No airflow
No airflow
No airflow
No airflow
Ventilation
Cold
4
high
Outside air flow
Outside air flow
No airflow
No airflow
No airflow
Hole
from cold to warm
4
high
Minimum airflow from cold to warm
No airflow
Airflow from cold to warm
Minimum airflow from cold to warm
Minimum airflow from cold to warm
Glass heating (Defroster)
from cold to warm
4
high
Minimum airflow from cold to warm
No airflow
Minimum airflow from cold to warm
Airflow from cold to warm
Minimum airflow from cold to warm


If any of these positions do not produce correct results, perform the following diagnostic procedure.

Step Operation Values Yes No
1
Make sure the customer's complaint is validated.
Are the customer's complaints validated?
 -
Go to operation 2
System OK
2
  • Check that the appropriate damper in the system is properly attached to the vacuum actuator.
  • Check actuator connection to damper.
  • Check the connection of the vacuum hose.
Is everything connected correctly?
-
Go to operation 4
Go to operation 3
3
Repair if necessary.
Has the renovation been completed?
-
System OK
-
4
  1. Disconnect actuator from damper.
  2. Check the stroke of the damper and the force required to move it.
Does the damper move easily throughout the travel and does it close at both ends of the travel?
-
Go to operation 5
Go to operation 3
5
Check the actuator travel by turning the governor knob while the engine is running.
Is the drive stroke OK?
-
Go to operation 6
Jump to Operation 7
6
  1. Reinstall drive.
  2. Retest the system according to the test procedures "Position of controls/correct results" in this section.
Is the system functioning correctly?
-
System OK
Go to operation 9
7
  1. Check the vacuum hose on the control actuator.
  2. Check if the control actuator is damaged.
Are there any problems with the vacuum hose or actuator?
-
Jump to operation 8
Go to operation 9
8
If necessary, repair the vacuum hose or control actuator.
Has the renovation been completed?
-
System OK
Go to operation 9
9
Retest the system according to the test procedures "Position of controls/correct results" in this section.
Has the renovation been completed?
-
System OK
Jump to operation 10
10
Check airflow from defroster openings or vents.
Is there strong airflow from the defroster openings or vents?
-
Go to operation 11
Go to operation 12
11
Adjust floor heater damper and ventilation damper to obtain normal air flow.
Has the renovation been completed?
-
System OK
-
12
Set the mode switch to the defrost position.
Is the defroster air flow OK?
-
Jump to operation 13
Go to operation 14
13
  1. Remove heater outlet.
  2. Check for obstructions in heater outlet.
  3. Remove obstructions from heater outlet.
Has the renovation been completed?
-
System OK
-
14
Check the change in air flow at different fan speeds.
Does the fan speed increase when switching from position 1 to position 4?
-
Go to operation 15
Go to section "Electric fan (cars with mechanically controlled air conditioning and without air conditioning) "
15
  1. Check for blockages in the fan intake system and check the air filter if fitted to this vehicle.
  2. Remove obstructions in fan inlet or replace clogged filter.
Has the renovation been completed?
-
System OK
Jump to operation 16
16
  1. Set the fan switch to position 4.
  2. Turn the temperature control from maximum heating to maximum cooling.
  3. Listen to the change in airflow.
Does the airflow change?
-
Go to operation 17
Go to operation 18
17
  1. Check temperature control damper, cables, tie rods and controls.
  2. Set the temperature controller to maximum heat.
Has the renovation been completed?
-
System OK
-
18
  1. Check the system for obstructions between the fan and the system outlets.
  2. Remove obstructions between the fan and system outlets.
Has the renovation been completed?
-
System OK
-


Too much heat



Step Operation Values Yes No
1
Make sure the customer's complaint is validated.
Are the customer's complaints validated?
-
Go to operation 2
System OK
2
Is the heating too strong when the mode switch is set to the floor position?
-
Go to operation 3
Go to operation 9
3
Is there any unwanted air flow from the defrost system?
-
Go to operation 4
Go to operation 5
4
  1. Check the working stroke of the damper, cable, vacuum actuators and connecting rods of the interior heater and windows.
  2. Adjust or repair as necessary.
Has the renovation been completed?
-
System OK
-
5
  1. On vehicles equipped with air conditioning, set the air conditioning switch to the OFF position (OFF).
  2. Set the maximum fan speed on all vehicles.
  3. Set the temperature controller to maximum heating.
  4. Turn on the ignition.
  5. Check airflow from floor outlets.
  6. Check the fastening of the floor outlets.
Is the airflow strong?
-
Go to operation 6
Jump to operation 8
6
Check the change in air flow at different fan speeds.
Does the airflow change as the fan speed changes?
-
Go to operations 7
Go to section "Electric fan (cars with mechanically controlled air conditioning and without air conditioning) "
7
  1. Check the working stroke of the temperature damper, cable and connecting rods.
  2. Set maximum cooling.
  3. Check maximum heating.
Has the renovation been completed?
-
System OK
-
8
Adjust or repair the system in mode "floor/window heating" and/or "ventilation/floor".
Has the renovation been completed?
-
System OK
-
9
Is there any unwanted air flow in the position "ventilation"?
-
Jump to operation 10
Jump to operation 15
10
  1. Check for leakage at the system case.
  2. Check the fastening of the floor outlets.
Have problems been found?
-
Go to operation 11
Go to operation 12
11
If necessary, repair the system housing or floor outlet mounting.
Has the renovation been completed?
-
System OK
Go to operation 12
12
  1. Switch off the ignition.
  2. Set the temperature control to maximum heating, and then sharply to maximum cooling.
Do you hear the shutter click just before the regulator reaches the stop?
-
Jump to operation 13
Go to operation 14
13
Adjust the ventilation damper to a larger opening.
Has the renovation been completed?
-
System OK
-
14
  1. Check the working stroke of the temperature damper, cables and connecting rods.
  2. Make sure the temperature damper is set to the maximum cooling position.
  3. Check the temperature damper in the maximum heating position.
Is the temperature flap working properly?
-
System OK
-
15
  1. Set Switch "ventilation/recirculation" into position "ventilation" (signal lamp does not light).
  2. Set the temperature control to maximum cooling.
  3. Start the engine and let it warm up.
  4. Measure the air temperature at the intake or fan fairing and at the exhaust vents in the vehicle interior.
Exhaust air is warmer than intake air by more than 5°C (41°F)?
-
Jump to operation 16
System OK
16
  1. Check the flow of heated air from the engine compartment to the fan inlet.
  2. Repair if necessary.
Has the renovation been completed?
-
System OK
-


Governing bodies



Step Operation Values Yes No
1
Make sure the customer's complaint is validated.
Are the customer's complaints validated?
-
Go to operation 2
System OK
2
Operate the controls, except for the temperature controller.
Is excessive force required to move the controls?
-
Go to operation 15
Go to operation 3
3
Move the temperature controller.
Is excessive force required to move the controls?
-
Go to operation 6
Go to operation 4
4
Move the temperature controller.
Does the temperature flap move too easily?
-
Go to operation 5
System OK
5
Disconnect the cable from the regulator.
Does the adjuster knob turn freely without any clicks from the detent?
-
Go to operation 15
-
6
Check the cables for proper routing, kinks, rubbing on wiring or other parts of the instrument panel.
Have problems been found?
-
Jump to Operation 7
Jump to operation 8
7
Repair if necessary.
Has the renovation been completed?
-
System OK
-
8
  1. Disconnect the cable from the temperature flap.
  2. Rotate the shutter several times by hand.
  3. Check damper for sticking.
Is the damper sticking?
-
Go to operation 9
Go to operation 12
9
Check the sticking flap for correct shaft position, bent shaft or warped housing.
Is the damper seal OK?
-
Jump to operation 10
Go to operation 11
10
  1. Check the sticking flap for correct shaft position, bent shaft or warped housing.
  2. Repair if necessary.
Has the renovation been completed?
-
System OK
-
11
Repair damper seal if necessary.
Has the renovation been completed?
-
System OK
-
12
Check regulator for sticking.
Is the regulator stuck?
-
Go to operation 14
Jump to operation 13
13
  1. Install the throttle cable in place.
  2. Check the gap between the cable and the front panel parts.
  3. Eliminate the detected interference.
Has the renovation been completed?
-
System OK
-
14
  1. Disconnect the cable from the regulator.
  2. Check regulator for sticking.
Is the regulator stuck?
-
Go to operation 15
Jump to operation 16
15
Replace regulator.
Has the renovation been completed?
-
System OK
-
16
Replace rope.
Has the renovation been completed?
-
System OK
-


Fan noise



Step Operation Values Yes No
1
Make sure the customer's complaint is validated.
Are the customer's complaints validated?
-
Go to operation 2
System OK
2
  1. Sit in the car.
  2. Close doors and windows.
  3. Turn on the ignition.
  4. Start the engine.
  5. Set the temperature control to maximum cooling.
  6. Sequentially switch fan speed, modes and temperature control positions to detect noise.
Is there continuous noise at high fan speed or in certain modes, but not at low speed or in other modes?
-
Go to operation 11
Go to operation 3
3
Check for vibration of the motor or fan assembly at each fan speed by feeling the fan housing.
Is there excessive vibration?
-
Go to operation 6
Go to operation 4
4
  1. Remove the electric motor and fan assembly. See "electric fan" in this section.
  2. Check for foreign objects in the fan intake opening.
Are foreign objects found in the fan inlet?
-
Go to operation 5
Go to operation 6
5
Remove all foreign objects.
Has the renovation been completed?
-
System OK
Go to operation 6
6
  1. Inspect the electric fan for signs of wear, bent blades, cracked bushing, loose fan mounting nut, or uneven installation.
  2. Inspect fan housing for signs of wear.
Is there any fault found?
-
Jump to Operation 7
Go to operation 9
7
Repair if necessary.
Has the renovation been completed?
-
System OK
Jump to operation 8
8
Replace motor and fan assembly.
Has the renovation been completed?
-
System OK
Go to operation 9
9
If the noise is clicking/ticking or howling, replace the motor.
Has the renovation been completed?
-
System OK
Jump to operation 10
10
Reinstall the original motor.
Does the problem reappear?
-
Go to operation 11
System OK
11
  1. Turn on the fan at maximum speed.
  2. Check the position of the temperature regulator from maximum heating to maximum cooling in the glass heating, floor and ventilation modes.
Is the noise present only when the windows are heated?
-
Go to operation 12
Jump to operation 13
12
  1. Check air ducts for obstructions or foreign objects.
  2. Remove obstacles or foreign objects.
  3. Check the floor/windshield heating damper seals.
  4. Repair or replace parts as necessary.
Has the renovation been completed?
-
System OK
-
13
Is the noise present only in floor blowing mode?
-
Go to operation 12
Go to operation 14
14
Is the noise present only in ventilation mode?
-
Go to operation 15
Jump to operation 16
15
  1. Check air ducts for obstructions or foreign objects.
  2. Remove obstacles or foreign objects.
  3. Check the ventilation damper seals.
  4. Repair or replace if necessary.
Has the renovation been completed?
-
System OK
-
16
Is there noise in all modes, but not in all positions of the temperature controller?
-
Go to operation 17
Go to operation 18
17
  1. Check temperature damper seals.
  2. Repair or replace seals as necessary.
Has the renovation been completed?
-
System OK
-
18
  1. Check the system for obstructions or foreign objects between the fan and the temperature damper.
  2. Repair or replace parts as necessary.
Has the renovation been completed?
-
System OK
Go to operation 2

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Previous articles
Captiva 1: Heating and ventilation
Next articles

Principal and wiring diagrams of heating and ventilation
General description and operation of the heating and ventilation system
Control unit — removal and installation
Electric fan of the heating system
High fan speed relay
Heating fan resistor
Heater Hoses
Heater core


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Captiva 1 (2006-2018) 
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  • Engine repair
  • Cooling system
  • Engine electrical equipment
  • Control and power systems
  • Exhaust system
  • Transmission
  • Front drive axle
  • Rear drive axle
  • Automatic gearbox - device
  • Automatic gearbox - service
  • Automatic gearbox - repair
  • Manual gearbox - device
  • Manual gearbox - service and repair
  • Clutch
  • Transfer case
  • Chassis
  • Car suspension
  • Brake system
  • Steering
  • Body
  • Heating and ventilation
  • Air conditioning (manual)
  • Air conditioning (automatic)
  • Seat belts
  • Airbags
  • Car seat
  • Interior (internal elements)
  • Exterior (external elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Lighting and lamps
  • Windshield wipers and washers
  • Electrical circuits

 

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