Car manual transmission Chevrolet Aveo 1.5 (T250)

Description of the car transmission
The transmission consists of a gearbox (further - checkpoint) and drive shafts. Drive - to the front wheels. Cars produced in Ukraine are mainly equipped with...

Technical characteristics and application of various types of gearboxes
The D16 manual transmission is a fully synchronized five-speed manual gearbox with constant mesh gears and a pair of helical final gears used in front-wheel...

D16 manual transmission device
1. Roller bearing 2. Gearbox driven shaft 3. Composite washer 4. Composite washer enclosing ring 5. Driven gear 4th gear 6. Needle bearing 7. Blocking rings of...

Support (housing) of gearbox shaft bearings
1. Jumper a 2. Fixing screw 3. Fixing screw 4. Retainer cracker 5. Bearing support 6. Locking rod 7. Pin 8. Stem 9. Spring 10. Cork 11. Shift fork 12. Cool...

Gear shift mechanism
1. Gear lever 2. fastening screw 3. Lever stem cover 4. Clamp 5. Fixing screw 6. Intermediate shift lever 7. Matching gearshift unit 8. Pin 9. Retaining ring...

Checking the oil level in the manual transmission
Remove the filler plug and check the oil level (the vehicle is on a level surface, with cold oil in the gearbox). The oil should reach the lower edge of the...

Adjustment of the mechanism of a gear change
1. Disconnect the negative battery cable. 2. Place the shift lever in neutral position. 3. Loosen the gearshift rod clamp clamp. 4. Remove the adjusting hollow...

Removal and installation of the gear lever
Withdrawal 1. Place shift lever in neutral position. 2. Detach the shroud from the console cover. 3 Lift the boot up to expose the gearshift lever mechanism....

Removal and installation of the case of the mechanism of a gear change
Withdrawal 1. Remove stem clamp. 2. Remove the console. 3. Remove the shift lever housing by unscrewing the fastening screws. Installation 1. Install the shift...

Removal and installation of the speedometer sensor with a drive
Withdrawal 1. Disconnect the speedometer sensor connector. 2. Turn off the screw of fastening of the gauge of a speedometer and remove the gauge. Installation...

Removing the shift rod
Withdrawal 1. Remove the boom clamp clamp. 2. Release the gimbal clamp. 3. Separate the universal joint from the manual transmission. 4. Remove the pin of the...

Replacing the wheel drive shaft seal
Withdrawal Attention: do not damage the bearing adjustment ring with the pry bar. 1. Remove the drive shaft. 2. Remove the drive shaft seal. Installation 1....

Removing the manual transmission
Withdrawal 1. Install the engine support tool. 2. Remove the battery and battery tray. 3. Remove the gearbox control linkage. 4. Remove the drive shaft. 5....

Installation of a manual transmission
Caution: Support the gearbox with a jack. 1. Install the gearbox by inserting the gearbox input shaft into the splined hole of the clutch disc and connect the...

Disassembly of the manual transmission D16
Disassembly 1. Remove the gearbox from the vehicle. 2. Remove the oil filler plug. 3. Remove the shift lever cover. 4. Remove the circlip, bushing, spring and...

Drive (input) shaft — disassembly and assembly
Input shaft device 1. Gearbox housing cover 2. Bearing housing 3. Reverse gear axle 4. Reverse gear 5. Washer 6. Drive gear 5th gear 7. Drive shaft bearing 8....

Driven (output) shaft — device
1. Output shaft with main gear drive gear. 2. Roller bearing of the output shaft. 3. Composite washer. 4. Retaining ring. 5. Driven gear 4th gear. 6. Needle...

Driven (output) shaft — disassembly and assembly
Disassembly 1. Remove the output shaft bearing using a universal puller. 2. Remove retaining ring (35), thrust disc (34), needle thrust bearing (33) ( see fig....

Differential — device
1. Differential bearing retaining housing 2. O-ring 3. Drive shaft oil seal 4. Differential bearing 5. Final drive gear 6. Speedometer drive gear 7...

Differential — disassembly and assembly
Disassembly 1. Remove the differential cover screws, differential cover and differential cover gasket. 2. Remove the bearing shim retainer (see fig. T250...

Differential bearing adjustment
Tighten the bearing adjusting ring until there is no radial play in the differential. Adjust the differential bearing preload. Old bearings: 1 Nm torque...

Assembly of the main components of the gearbox
1. Connect the driven and driving shafts. 2. Squeeze the circlip at the base of the driven shaft and hold it with the retainer. 3. Hold the circlip at the base...