Manual transmission Chevrolet Aveo 1 (T200)

The D16 is a fully synchronized, five-speed manual gearbox with constant mesh gears and helical final drive gears used in front-wheel drive transmissions. This section provides information on servicing and repairing the D16 gearbox.

Description of the car transmission
The transmission consists of a gearbox (further - checkpoint) and drive shafts. The drive is on the front wheels. Cars produced in Ukraine are mainly equipped...

Checking the gearbox oil level
Remove the filler plug and check the oil level (the vehicle is on a level surface, with cold oil in the gearbox). The oil should reach the lower edge of the...

Five-speed manual transmission device (D16)
The D16 is a fully synchromesh five-speed manual gearbox with constant mesh gears and helical final drive gears used in front wheel drive transmissions. 1....

Gearshift mechanism drive

Adjustment of the mechanism of a gear change
1. Disconnect the negative battery cable. 2. Place the shift lever in neutral position. 3. Loosen the stem clamp bolt. 4. Remove the adjusting hollow insert...

Removal and installation of the gear lever
Withdrawal 1. Place shift lever in neutral position. 2. Detach the shroud from the console cover. 3. Lift the boot up to expose the gearshift lever mechanism....

Removal and installation of the case of the mechanism of a gear change
Withdrawal 1. Remove stem clamp. 2. Remove the console. 3. Remove the shift lever housing by unscrewing the fastening screws. Installation 1. Install the shift...

Removing the gear lever drive
Withdrawal 1. Remove stem clamp. 2. Release the gimbal clamp. 3. Separate the cardan joint from a check point. 4. Remove the locking shaft pin and separate the...

Replacing the wheel drive shaft seal
Withdrawal Caution: Do not damage the bearing adjustment ring with the pry bar. 1. Remove the drive shaft. 2. Remove the drive shaft seal. Installation 1....

Removing and installing gearbox
Withdrawal 1. Install the engine support tool. 2. Remove the battery and battery tray. 3. Remove the gearbox control linkage. 4. Remove the drive shaft. 5....

Disassembly and assembly of manual transmission
Disassembly 1. Remove the gearbox from the vehicle. 2. Remove the oil filler plug. 3. Remove the shift lever cover. 4. Install the lever cover on the...

Transmission drive (input) shaft
Disassembly 1. Loosen the screw on the end of the drive shaft. 2. Remove the circlip at the base of the drive gear assembly. 3. Remove the drive shaft from the...

Driven (output) shaft of transmission
Fifth gear elements Disassembly 1. Remove the output shaft bearing using a universal puller. 2. Remove retaining ring (30), thrust disc (29), needle thrust...

Disassembly and assembly of the differential
Disassembly 1. Remove the differential cover screws, differential cover and differential cover gasket. 2. Remove the bearing adjusting ring retainer. 3. Remove...

Assembly of the main transmission units
Assembly 1. Connect the driven and driving shafts. 2. Squeeze the circlip at the base of the driven shaft and hold it with the retainer. 3. Hold the circlip at...

This section is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

Share information: