Car Clutch Repair Chevrolet Aveo 1 (T200)

The clutch of a car consists of a driven and pressure plate, a control pedal, a main and working cylinder of a hydraulic drive, tubes, etc.

The clutch is disengaged by pressing the clutch pedal. In this case, the force from the pedal through the rod is transmitted to the piston of the clutch master cylinder. The pressure developed by the clutch master cylinder is transmitted to the slave cylinder. The piston of the working cylinder through the rod actuates the clutch release mechanism.

This chapter contains instructions for disassembling, checking, repairing and installing clutch elements.

Clutch specifications
Type Single disc dry Outside diameter 215 mm Inner diameter 145 mm Thickness 8.4mm Applied liquid Brake Fluid DOT 4 Leading elements The leading elements are...

Removal and installation of clutch
Withdrawal 1. Disconnect the negative battery cable. 2. Disconnect the return spring from the clutch pedal. 3. Remove the nut, washer and pedal shaft. 4....

Clutch pedal adjustment (hydraulic drive)
1. Determine pedal free play. Press the pedal lightly with your hand and measure the distance to the point where you feel resistance. 2. Adjust pedal free...

Clutch Release Torque Adjustment
1. Pull the parking brake lever. 2. Start the engine at idle. 3. While moving the shift lever to the reverse position, slowly release the clutch pedal and...

Bleeding the hydraulic clutch
Remove the air from the hydraulic system that got into it when disconnecting the pipes for repair. The fluid level in the clutch/brake reservoir must be kept...

Removing the clutch pressure plate
Withdrawal 1. Disconnect the negative battery cable. 2. Remove the gearbox. 3. Remove the pressure plate mounting screws and pressure plate. Attention: when...

Checking the clutch disc
1. Visual check: check the clutch surface for wear or oil contamination; check the damping springs for damage or weakening; Check the clutch disc for warping...

Checking and installing the clutch pressure plate
Examination 1. Check the spring pin for wear. 2. Check the pressure plate surface for wear or cracks. 3. Check the surface for oil contamination. After...

Removal and installation of the clutch master cylinder
Withdrawal Attention: Before disconnecting the tank tank hose, remove the liquid from the expansion tank. 1. Remove the locking bracket. 2. Remove push rod...

Removal and installation of the clutch slave cylinder
Withdrawal 1. Remove the bolt and disconnect the hose from the clutch release cylinder. 2. Remove the clutch release slave cylinder screws and remove the...

Disassembly and assembly of the clutch master cylinder
Disassembly 1. Remove the clutch master cylinder. 2. Remove anther and disconnect a lock ring of the piston. 3. Remove pusher and piston. 4. Check the walls of...

Disassembly and assembly of the clutch slave cylinder
Disassembly 1. Remove the clutch slave cylinder. 2. Remove boot and pusher. 3. Press the piston, then remove the circlip with round nose pliers. 4. Remove the...

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