Withdrawal
1. Disconnect the negative battery cable.
2. Disconnect the supply air temperature sensor connector.
3. Disconnect the air duct from the throttle body.
4. Remove the air filter housing.
5. Remove the right front wheel.
6. Remove the mudguard of the right front wheel.
7. Remove the accessory drive belt.
8. Unscrew the screws securing the upper part of the timing case.
9. Remove the top part of the timing case.
10. Remove the crankshaft pulley.
11. Remove the lower part of the timing case.
12. Install the crankshaft pulley bolt.
13. Rotate the crankshaft to align the mark on the camshaft sprocket with the mark on the back of the timing case.
14. Slightly loosen the coolant pump mounting screws.
15. Turn the coolant pump clockwise until the toothed belt is loose.
16. Remove the engine mounting bracket.
17. Remove a gear belt.
Installation
1. Align the mark on the crankshaft sprocket with the mark on the back of the timing case.
2. Align the mark on the camshaft sprocket with the mark on the back of the timing case.
3. Install the toothed belt.
4. Rotate the coolant pump clockwise to tighten the toothed belt as much as possible.
5. Slightly tighten the coolant pump mounting screws.
6. Align the holes in the adjusting lever of the auto tensioner
toothed belt device with a hole in the automatic toothed belt tensioner bracket.
7. Insert a 4.5mm screwdriver through the adjuster arm adjustment hole and tensioner bracket hole.
8. Turn the crankshaft clockwise two full turns.
9. Align the mark on the crankshaft sprocket with the mark on the back of the timing case.
10. Remove the screwdriver from the automatic toothed belt tensioner.
11. Slightly loosen the three screws securing the coolant pump.
12. Rotate the water pump so that the mark on the automatic toothed belt tensioner adjustment lever aligns with the mark on the automatic toothed belt tensioner bracket.
12. Tighten the coolant pump mounting screws to 10 Nm.
13. Install the crankshaft pulley bolt.
14. Install the lower part of the timing case.
15. Tighten the screws on the bottom of the timing case to 10 Nm.
16. Install the crankshaft pulley.
17. Tighten the crankshaft pulley screw to 95 Nm, then finally tighten to an angle of 30°+ 15°.
18. Install the upper part of the timing case and tighten the fastening screws to a torque of 10 Nm.
19. Install the accessory drive belt.
20. Establish a mudguard of the right forward wheel.
21. Install the right front wheel.
22. Install the air filter housing.
23. Connect the air duct to the throttle body.
24. Connect the crankcase ventilation tube to the fitting on the valve cover.
25. Connect the supply air temperature sensor connector.
29. Connect the negative battery cable.