Withdrawal
Note. On vehicles with a manual transmission, it must be removed before the engine is removed.
1. Remove the fuel pump fuse.
2. Perform the Fuel Rail Pressure Relief Procedure.
3. Remove the hood.
4. Drain the engine oil.
5. Disconnect and insulate the negative battery cable.
6. Disconnect the negative battery cable from the engine frame.
7. Drain the fluid from the air conditioning system (A/C), if one is installed on the vehicle.
8. Disconnect the intake air temperature sensor connector.
9. Remove the air duct from the throttle body and air filter housing.
10. Disconnect the vent tube from the valve cover.
11. Remove the right forward wheel.
12. Remove the mudguard of the right front wheel.
13. Remove the accessory drive belt.
14. Drain the coolant.
15. Remove a radiator of system of cooling and fans of cooling of the engine.
16. Disconnect the upper radiator hose from the coolant distributor.
17. Disconnect the coolant expansion tank hose from the radiator.
18. Disconnect the power steering return hose and drain the system if the vehicle is equipped with power steering.
19. Disconnect the power steering high pressure hose from the power steering pump.
20. Disconnect the electrical connector on the ignition coil and the ground terminal of the electronic engine control unit on the intake manifold and on the starter.
21. Disconnect the connector of the oxygen sensor installed in front of the catalyst.
22. Disconnect the electrical connectors on the fuel injectors.
23. Disconnect the idle air flow control valve connector.
24. Disconnect the throttle position sensor connector.
25. Disconnect the coolant temperature sensor connector (CTS) and a knock sensor, if one is installed on the car.
26. Disconnect the alternator voltage regulator connector.
27. Disconnect all necessary vacuum pipelines, incl. brake booster vacuum hose.
28. Disconnect the fuel supply line from the fuel manifold.
29. Disconnect the throttle cable from the throttle body and intake manifold bracket.
30. Disconnect the camshaft position sensor connector (SMR).
31. Disconnect the coolant expansion tank hose at the throttle body.
32. Disconnect the heater pressure hose from the coolant distributor.
33. Disconnect the heater outlet hose.
34. Disconnect the coolant expansion tank hose from the coolant line.
35. Disconnect the lower radiator hose from the coolant line.
36. Disconnect the wire with the terminal «S» starter solenoid.
37. Remove the fixing bolt of the air conditioning compressor hose.
38. Disconnect the compressor hose from the compressor.
39. Disconnect the air conditioning compressor coil connector.
40. Turn away bolts of fastening of the compressor of central air.
41. Remove the air conditioning compressor.
42. Remove the A/C compressor mounting bracket bolts.
43. Remove the A/C compressor mounting bracket from the engine block.
44. Remove the catalyst nuts from the exhaust manifold.
45. Remove the nuts from the front muffler pipe and connecting pipe.
46. Remove the crankshaft pulley screw.
47. Remove the crankshaft pulley.
48. Disconnect the lines from the tank of the evaporative emission system (EVAP).
49. Disconnect the electrical connector at the evaporator solenoid and beat sensor.
50. Disconnect the electrical connector on the oil pressure valve.
51. Disconnect the CMP sensor connector.
52. Remove the fixing screw of the crankshaft position sensor SKR.
53. Remove the crankshaft position sensor SKR.
54. Remove the battery.
55. Remove the battery shelf.
56. Remove the right brace gearbox bolts from the gearbox.
57. Disconnect the auxiliary switch connector.
58. Remove the hydraulic clutch pipe.
59. Remove the gearbox housing screws.
60. Install a floor jack under the gearbox.
61. Install a hoist to lift the engine.
62. Disconnect the right engine mounting bracket from the rubber cushion by removing the two mounting bolts.
63. Remove the right engine mount bracket.
64. Disconnect the gearbox from the engine block.
65. Remove the engine.
Installation
1. Install the engine in the engine compartment.
2. Align the gearbox dowels with the gearbox holes.
3. Tighten the gearbox housing bolts to 75 Nm.
4. Install the right engine mount bracket on the engine block and tighten the right engine mount bracket bolts to 60 Nm.
6. Tighten bolts of fastening a pillow to an arm the moment of 60 Nm.
7. Remove the engine support jack.
8. Remove the engine hoist.
9. Establish bolts of the right strut of a transmission on a transmission and tighten the moment of 60 Nanometers.
10. Connect the auxiliary switch electrical connector.
11. Install the hydraulic clutch tube.
12. Install the battery shelf.
13. Install the battery.
14. Connect piping from EVAP tank (EVAP).
15. Connect the electrical connectors for the evaporative emission tank filter cleaner solenoid.
16. Connect the oil pressure sensor connector.
17. Install the crankshaft pulley and tighten the screw securing the crankshaft pulley to 95 Nm.
18. Tighten the screw securing the crankshaft pulley by 30°+ 15°.
19. Install the crankshaft position sensor SKR and tighten the fixing bolt to 10 Nm.
20. Connect the connector of the CKP crankshaft position sensor.
21. Tighten the nuts securing the exhaust pipe of the muffler to the catalyst to 30 Nm.
22. Tighten the nuts securing the catalytic converter to the exhaust manifold to 40 Nm.
23. Connect the power steering hose to the power steering pump.
24. Install the air conditioning compressor mounting bracket, if one is installed on the vehicle, and tighten the bolts to 50 Nm.
25. Install the air conditioning compressor, if it is installed on the vehicle, and tighten the air conditioning compressor mounting bolts to 27 Nm.
26. Plug in the A/C compressor coil connector.
27. Install the alternator drive belt.
28. Install the air conditioning compressor drive belt, if one is installed on the vehicle.
29. Install the air conditioning compressor hose and tighten the hose mounting bolt to 33 Nm.
30. Establish a mudguard of the right forward wheel.
31. Install the right front wheel.
32. Connect the fuel supply line to the fuel manifold.
33. Connect all necessary vacuum lines, incl. brake booster vacuum hose.
34. Connect the oxygen sensor installed in front of the catalyst.
35. Connect cable terminals «S» starter solenoid.
36. Connect the alternator voltage regulator connector.
37. Connect the CTS sensor connector.
38. Connect the TP sensor connector.
39. Connect the IAC valve connector.
40. Connect the CMP sensor connector.
41. Connect the electrical connectors to the fuel injectors.
42. Connect the ignition coil electrical connectors and the PCM/ECM ignition terminal on the intake manifold.
43 Install the air duct between the throttle body and the air filter housing.
44. Connect the ventilation tube to the timing cover.
45. Connect the IAT sensor connector.
46. Install the radiator and cooling fans.
47. Connect the lower radiator hose to the coolant line.
48. Connect the top hose to the thermostat housing.
49. Connect the coolant expansion tank to the radiator.
50. Connect the radiator outlet hose to the coolant pipe.
51. Connect the heater supply hose to the coolant distributor.
52. Connect the coolant expansion tank hose to the coolant line.
53. Connect coolant expansion tank hose to throttle body.
54. Connect throttle cable to throttle body and intake manifold bracket. Install the fuel pump fuse.
55. Connect the negative battery cable to the vehicle frame.
56. Connect the negative battery cable to the battery.
57. Fill the crankcase with engine oil.
58. Refill the engine cooling system.
59. Fill the cooling system.
60. If necessary, drain the power steering system.
61. Charge the A/C refrigerant, if necessary.
62. Install the hood.